2005 Toyota Highlander Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Toyota Model: Highlander Year: 2005 Generation: First Generation (XU20) Codes Chassis Code: XU20 👋 Introduction Market Position Vehicle Segment: Mid-size Crossover SUV Target Audience: Families...

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Art.-Nr: 13937

Stichworte: 2005 Car Highlander Toyota

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Beschreibung

🏷️ Basic Information

Identification

Make:

Toyota

Model:

Highlander

Year:

Generation:

First Generation (XU20)

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Mid-size Crossover SUV

Target Audience:

Families seeking a versatile, reliable, and comfortable SUV with the Toyota reputation for quality.

Competitive Analysis

Key Competitors:

Honda CR-V, Ford Escape, Nissan Murano, Subaru Outback, Chevrolet Equinox.

Key Features

Unique Selling Points:

Renowned Toyota reliability, comfortable ride, spacious interior, available all-wheel drive, smooth V6 engine.

Manual Value Proposition:

Provides comprehensive, accurate, and officially licensed repair information, empowering owners and technicians to perform maintenance and repairs effectively, saving on dealership service costs.

📋 Manual Details

Coverage Areas

Primary Coverage:

North America

Page Count

Estimated Pages:

Approximately 3000+ pages (typical for comprehensive factory service manuals)

Manual Type

Type:

Official Factory Service Manual / Repair Manual Software

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed coverage of 3.0L (1MZ-FE) V6 DOHC engine, including maintenance, diagnostics, overhaul procedures, and component testing.

Engine Management:

Exhaust Gas Recirculation (EGR), Ignition system, Fuel Injection system, Emissions control systems.

Transmission:

U151E 5-speed automatic transmission, including overhaul, diagnostics, shift control, torque converter, and fluid service.

Drivetrain:

Front-Wheel Drive (FWD) and Electronic On-Demand Four-Wheel Drive (4WD) systems, including differential, driveshafts, and CV joints.

Suspension:

Front MacPherson strut and rear independent multi-link suspension, including alignment specifications, component replacement, and diagnostics.

Brakes:

Front and rear disc brakes (Vented front, Solid rear), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), Brake assist, Parking brake system.

Steering:

Power assisted rack and pinion steering, steering column, and related components.

Electrical System:

12V battery, charging system (alternator), starting system, lighting system (headlights, taillights, interior), fuses, relays, and wiring diagrams.

Body And Frame:

Exterior panels, interior trim, doors, glass, body sealing, collision repair information.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant servicing, blower motor, and climate control operation.

Restraint Systems:

SRS (Supplemental Restraint System) - Airbags, seatbelt pretensioners, and related sensors. (Cautionary notes for SRS system work are critical).

Diagnostics And Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting, diagnostic tools and procedures, on-board diagnostics (OBD-II).

Procedures Included

Routine Maintenance:

Oil change, filter replacement (oil, air, cabin), fluid checks and top-offs, tire rotation, spark plug replacement.

Component Replacement:

Alternator, starter motor, water pump, thermostat, fuel pump, brake pads/rotors, suspension components, exhaust system.

Troubleshooting Fault Finding:

Systematic diagnosis of malfunctions using schematics, test procedures, and diagnostic equipment.

Engine Rebuilding:

Complete engine overhaul procedures, including cylinder head removal/installation, piston and connecting rod service, crankshaft service.

Transmission Overhaul:

Detailed steps for disassembly, inspection, repair, and reassembly of the automatic transmission.

Electrical Diagnostics:

Troubleshooting wiring issues, sensor testing, actuator testing, and module diagnostics.

Alignment Procedures:

Front and rear wheel alignment specifications and adjustment procedures.

Climate Control Service:

Refrigerant system evacuation and recharge, leak testing, component replacement within the HVAC system.

Body Repair:

Panel removal and installation, door adjustments, glass replacement, and basic collision repair techniques.

Technical Depth

Depth Of Coverage:

Comprehensive factory-level repair and diagnostic information, suitable for professional technicians and advanced DIY enthusiasts.

Diagnostic Tools:

Detailed use of Toyota's diagnostic tools (e.g., Techstream) and generic OBD-II scanners for fault code retrieval and data analysis.

Torque Specifications:

Precise torque values for all critical fasteners throughout the vehicle.

Wiring Diagrams:

Detailed electrical wiring schematics for all vehicle systems, aiding in troubleshooting electrical faults.

Special Tools:

Identification and usage of specialized tools required for specific repair procedures.

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, searchable PDF for easy navigation and text extraction.

Print Quality:

Optimized for printing individual pages or sections as needed.

Binding Type

Binding:

Not Applicable (Digital PDF Download)

Paper Type

Paper Type:

Not Applicable (Digital PDF Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

1MZ-FE

Engine Type:

3.0L V6 DOHC (Double Overhead Camshaft) 24-valve

Performance

Horsepower:

220 hp @ 5800 rpm (approximate, depending on specific market tuning)

Torque:

222 lb-ft @ 4400 rpm (approximate)

Bore X Stroke:

86.0 mm x 86.0 mm

Compression Ratio:

9.8:1

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Sequential Port Injection.

Fuel Type:

Unleaded Gasoline (87 octane recommended)

Cooling System

Coolant Capacity:

Approximately 7.7 Quarts (7.3 Liters)

Coolant Type:

Toyota Super Long Life Coolant (SLLC) - Pink

Lubrication System

Oil Capacity:

6.4 Quarts (6.1 Liters) with filter change

Recommended Oil Viscosity:

SAE 5W-30 (API Certified)

🔧 Transmission

Standard

Transmission Type:

U151E 5-speed automatic transaxle

Optional

Drive Type:

Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD - Electronic On-Demand)

Features

Transmission Fluid Capacity:

Approximately 3.6 Quarts (3.4 Liters) for drain and fill. Refer to manual for total capacity.

Transmission Fluid Type:

Toyota ATF WS (World Standard) or equivalent Dexron III/VI compatible fluid (check manual for exact specification and interchangeability)

📐 Dimensions

Exterior

Length:

185.0 inches (4699 mm)

Width:

71.7 inches (1821 mm)

Height:

67.5 inches (1715 mm) (for AWD models)

Wheelbase:

106.9 inches (2715 mm)

Ground Clearance:

8.0 inches (203 mm) (approximate)

Cargo

Cargo Volume Behind 2Nd Row:

38.3 cu ft (1084 Liters)

Cargo Volume Behind 3Rd Row:

14.1 cu ft (400 Liters) (if equipped with 3rd row)

Weights

Curb Weight:

3700-3900 lbs (1678-1769 kg) (depending on configuration)

Towing Capacity:

3500 lbs (1588 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-Star (Driver and Passenger)

NHTSA Side Impact:

5-Star (Front and Rear Passengers)

IIHS Front Crash Rating:

IIHS Side Crash Rating:

Active Features

Standard Anti-lock Braking System (ABS)

Standard Electronic Brakeforce Distribution (EBD)

Brake Assist:

Standard Brake Assist

Traction Control:

Available Traction Control (TRAC) on some models

Stability Control:

Standard Vehicle Stability Control (VSC) and Electronic Power Steering (EPS) on some models.

Passive Features

Airbags:

Standard front dual-stage airbags, available front side-impact airbags and side-curtain airbags.

Seatbelts:

Three-point seatbelts with pretensioners and force limiters for all occupants.

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for CHildren) system for rear seats.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player with 6 speakers. Optional JBL premium audio system with subwoofer available on higher trims.

Navigation:

Optional factory-installed DVD-based navigation system available on select trims.

Driver Assistance

Cruise Control:

Standard electronic cruise control.

Rearview Camera:

Optional rearview camera integrated with navigation system on some models.

Connectivity

Auxiliary Input:

Optional auxiliary audio input jack on some models for connecting external audio devices.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles or 6 months, whichever comes first (using conventional oil). For synthetic oil, consult manual, typically extended to 10,000 miles/12 months.

Air Filter Replacement:

Every 30,000 miles or as needed based on inspection. The manual will detail inspection criteria.

Cabin Air Filter Replacement:

Every 15,000 miles or 12 months, or as needed.

Spark Plug Replacement:

Platinum-tipped spark plugs (e.g., Denso PK20TT) typically have a lifespan of 100,000 miles. Consult manual for specific part numbers and recommended intervals.

Transmission Fluid Change:

Every 60,000 miles is a common recommendation for severe driving conditions. Toyota often recommends 'lifetime' fluid, but regular changes are advisable for longevity. Refer to manual for specific recommendations.

Coolant Replacement:

First replacement at 100,000 miles, then every 50,000 miles thereafter (using Toyota SLLC).

Fluid Specifications

Engine Oil Spec:

API SN, SM, SL, or equivalent; SAE 5W-30.

Transmission Fluid Spec:

Toyota ATF WS (World Standard).

Brake Fluid Spec:

DOT 3 or DOT 4.

Power Steering Fluid Spec:

Toyota Genuine Power Steering Fluid or equivalent DEXRON II/III ATF (check manual for exact specification).

Known Issues

Common Wear Items:

CV axles, brake wear, front suspension components (bushings, ball joints), exhaust system (rust).

Engine Idling Issues:

Occasional issues with throttle body or mass airflow sensor requiring cleaning or replacement.

Transmission Shifting:

While generally robust, occasional harsh shifting or delayed engagement can occur, often related to fluid condition or solenoid issues. The manual will detail diagnostic procedures.

HVAC Blower Motor:

Blower motor resistor failure can lead to non-functional fan speeds.

📚 Vehicle History

Brand Heritage

Toyota Reputation:

Toyota is renowned globally for its commitment to quality, durability, and reliability (QDR).

Model Evolution

First Generation Introduction:

The first-generation Highlander (XU20) was introduced for the 2001 model year, built on the Camry platform.

2004 Facelift:

The 2004 model year received a mid-cycle refresh, improving styling, interior features, and powertrain refinement, setting the stage for the 2005 model.

Powertrain Update For 2005:

The 2005 model year saw the introduction of the more powerful 3.0L 1MZ-FE V6 engine and the new U151E 5-speed automatic transmission, a significant upgrade from the previous 4-speed automatic.

Production

Manufacturing Location:

Highlander models for the North American market are primarily manufactured at Toyota Motor Manufacturing, Indiana (TMMI) in Princeton, Indiana.

🏆 Awards & Recognition

Recognitions

Safety Awards:

The 2005 Toyota Highlander consistently received high safety ratings from NHTSA and IIHS, often earning 'Top Safety Pick' or equivalent accolades.

Reliability Rankings:

As a Toyota, the Highlander consistently ranked high in consumer satisfaction surveys and reliability studies from organizations like J.D. Power and Consumer Reports.