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Polaris FS FST 2006 2007 2008 Workshop Service Repair Manual

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The Polaris FS FST is a performance trail snowmobile manufactured for the 2006, 2007, and 2008 model years. Designed for enthusiasts seeking a capable and reliable machine for trail riding...
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Typ: Snowmobile
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Art.-Nr: 156091
Polaris FS FST 2006 2007 2008 Workshop Service Repair Manual
The Polaris FS FST is a performance trail snowmobile manufactured for the 2006, 2007, and 2008 model years. Designed for enthusiasts seeking a capable and reliable machine for trail riding and recreational use, it features a powerful turbocharged 4-stroke twin-cylinder engine, known for its smooth power delivery. Built on Polaris's robust chassis platforms, the FS FST emphasizes comfort and responsive handling, making it a strong contender in its market segment. Its engineering quality and performance characteristics have earned it a positive reputation among riders. This comprehensive Workshop Service Repair Manual provides detailed information for the maintenance, repair, and troubleshooting of the Polaris FS FST snowmobile. Covering all major systems including the engine, fuel, ignition, cooling, drive, suspension, steering, brakes, and electrical systems, this manual offers step-by-step instructions for repairs, overhauls, and adjustments. It also includes essential technical specifications, diagnostic procedures, and maintenance schedules. This resource is designed to assist owners, mechanics, and technicians in keeping their snowmobile in optimal condition.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
FS FST
Year:
2006, 2007, 2008
Vehicle Type:
Snowmobile
👋 Introduction
Market Position
Market Segment:
Performance Trail Snowmobile
Target Audience:
Enthusiasts seeking a reliable and capable snowmobile for trail riding and general recreational use.
Competitive Analysis
Competitors:
Arctic Cat (e.g., F-series), Ski-Doo (e.g., MXZ series), Yamaha (e.g., Phazer series).
Key Features
Engine Type:
Turbocharged 4-stroke twin-cylinder engine, known for its power and smooth delivery.
Chassis Platform:
Often built on Polaris's Liberty chassis or similar platforms, emphasizing comfort and handling.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Page Count:
337
Language:
English
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine repair, overhaul, diagnostics, and adjustments for the Polaris FST engine.
Fuel System:
Fuel injection system, fuel pump, injectors, fuel lines, and filters.
Ignition System:
Ignition coils, spark plugs, wiring, and diagnostic procedures.
Cooling System:
Radiator, coolant, water pump, hoses, and thermostat.
Drive System:
Clutching (primary and secondary), drive belt, chaincase, and gearbox maintenance and repair.
Suspension:
Front and rear suspension components, shocks, springs, bushings, and alignment.
Steering:
Steering column, tie rods, skis, and linkage adjustments and repair.
Brakes:
Brake system components, calipers, master cylinder, brake lines, and fluid changes.
Electrical System:
Wiring diagrams, starter, alternator, battery, lighting, and accessory circuits.
Chassis And Body:
Frame, body panels, seat, track, and tunnel repair and maintenance.
Procedures Included
Maintenance:
Regular scheduled maintenance, lubrication points, and inspection procedures.
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common mechanical and electrical issues.
Repair:
Step-by-step repair instructions for all major vehicle components and systems.
Overhaul:
Detailed procedures for engine, transmission, and clutch overhauls.
Adjustments:
Settings and adjustments for engine, clutches, brakes, and suspension.
Specifications:
Torque specifications, clearances, fluid capacities, and electrical values.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers basic maintenance to complete engine rebuilds and advanced diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality:
High-resolution, optimized for clear printing of diagrams and text.
Searchable Text:
Yes
Printable:
Yes
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Polaris FST
Engine Configuration:
Inline 2-cylinder, 4-stroke, liquid-cooled
Displacement:
Typically 750cc (exact for FST variant may vary slightly; often quoted around 750cc or 755cc).
Aspiration:
Turbocharged
Bore X Stroke:
Approx. 84.6 mm x 68 mm (typical for this engine family).
Compression Ratio:
Approx. 8.5:1 (typical for turbocharged applications).
Performance
Horsepower:
Ranges from approximately 120-140 HP depending on specific tuning and model year.
Torque:
Strong low-end and mid-range torque delivery due to turbocharging.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (87 octane or higher recommended, check manual for specific minimum).
Ignition Type:
Digital CDI with electronic advance.
Lubrication System
Oil Type:
Synthetic 0W-40 or 5W-40 snowmobile specific oil recommended (refer to manual for exact Polaris specifications).
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) with Polaris P-85 Primary and P-90 Secondary clutches.
Optional
Optional Transmission:
N/A (CVT is standard)
Features
Clutch Engagement:
Designed for smooth engagement and optimal power transfer across varying speeds and loads.
Gear Reduction:
Integrated into the drive system for efficient power delivery to the track.
Fluid Specifications
Clutch Sheave Lube:
Specific grease recommended for clutch components; consult manual for part numbers and type.
📐 Dimensions
Exterior
Overall Length:
Varies by specific FS FST model, typically around 116-120 inches.
Overall Width:
Varies, generally around 48 inches.
Track Width:
Varies, often around 15 inches wide.
Track Length:
Typically 121 inches.
Weights
Dry Weight:
Approx. 480-500 lbs (dry, unladen).
🛡️ Safety Features
Ratings
Safety Standards:
Compliant with applicable ANSI and industry safety standards for snowmobiles of its era.
Active Features
Braking System:
Hydraulic disc brake with caliper and braided stainless steel lines for reliable stopping power.
Throttle Safety:
Thumb throttle with safety lever and engine kill switch.
Passive Features
Lighting:
Halogen headlights, taillight, and brake light for visibility.
Operator Station:
Ergonomic seating position, protective windshield.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital/analog combination instrument cluster displaying speed, RPM, fuel level, engine temp, and diagnostic codes.
Driver Assistance
Engine Management:
Advanced electronic engine control unit (ECU) managing fuel injection, ignition timing, and turbocharger boost.
Connectivity
Accessories:
Provision for accessories like heated grips, hand warmers, and possibly power outlets for charging devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,000-3,000 miles or annually, whichever comes first (consult manual for precise interval and break-in service).
Spark Plug Replacement:
Recommended at major service intervals or based on inspection (refer to manual for specific spark plug type and gap).
Clutch Inspection:
Regular inspection of drive and driven clutches for wear, alignment, and belt condition is crucial for performance and longevity.
Track Tension:
Regular adjustment of track tension to specified slack is essential for proper performance and to prevent damage.
Fluid Specifications
Coolant Type:
Antifreeze/coolant mixture (e.g., ethylene glycol based) suitable for cold weather operation. Refer to manual for specific Polaris coolant or compatible types.
Brake Fluid Type:
DOT 4 hydraulic brake fluid (check manual for confirmation).
Chaincase Oil:
Specific gear oil for the chaincase; consult manual for viscosity and capacity.
Known Issues
Turbocharger Care:
Proper warm-up and cool-down procedures are vital for turbocharger longevity. Avoid prolonged idling at high temperatures. Turbo lag can be a characteristic.
Clutch Wear:
Clutch belts and rollers are wear items and require periodic inspection and replacement. Clutch alignment is critical.
Intercooler Maintenance:
Ensure the intercooler is free from debris and leaks for optimal engine performance, especially in dusty or wet conditions.
📚 Vehicle History
Brand Heritage
Brand Overview:
Polaris is a well-established American manufacturer of powersports vehicles, including snowmobiles, ATVs, and motorcycles, with a long history of innovation and performance.
Model Evolution
Fs Fst Lineage:
The FS FST model was part of Polaris's lineup of 4-stroke, turbocharged snowmobiles, representing a move towards more powerful and fuel-efficient engines in the trail performance segment.
Production
Production Years Covered:
2006, 2007, 2008
Manufacturing Location:
Primarily manufactured by Polaris Industries in the United States.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Polaris snowmobiles of this era were generally well-regarded for their performance and comfort in the trail riding segment, with the FST engine offering a desirable power advantage.
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