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BMW 3 335i 335xi 2006-2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Sub Model: 335i, 335xi Model Years Covered: 2006, 2007, 2008, 2009, 2010 Codes Chassis Code: E90 (Sedan), E91 (Wagon), E92 (Coupe),...
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BMW 3 335i 335xi 2006-2010 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Sub Model:
335i, 335xi
Model Years Covered:
2006, 2007, 2008, 2009, 2010
Codes
Chassis Code:
E90 (Sedan), E91 (Wagon), E92 (Coupe), E93 (Convertible)
Engine Code Primary:
N54B30
👋 Introduction
Market Position
Segment:
Premium Compact Executive Sedan/Coupe/Convertible
Target Audience:
Performance-oriented luxury car buyers, enthusiasts, professional technicians
Competitive Analysis
Key Competitors:
Audi A4, Mercedes-Benz C-Class, Lexus IS, Infiniti G35/G37
Key Features
Engine Performance:
Twin-turbocharged inline-six engine delivering strong horsepower and torque
Driving Dynamics:
Renowned BMW handling, rear-wheel-drive biased (xDrive available)
Luxury Appointments:
High-quality interior materials, advanced technology features for its era
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service Repair
Specific Models Covered:
335i, 335xi
Geographical Coverage:
Global (standard specifications applicable to most regions)
Page Count
Total Pages:
1260
Manual Type
Type:
Comprehensive Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valvetrain, timing system
Engine Management:
Fuel injection, ignition, emissions control, turbocharger system, ECU diagnosis and repair
Transmission Manual:
Gearbox, clutch, driveline, differential, axle shafts
Transmission Automatic:
Automatic transmission assembly, torque converter, valve body, electronic control
Suspension:
Front and rear suspension components, struts, shocks, control arms, bushings, alignment
Steering:
Power steering system, steering rack, column, linkages
Brakes:
Brake system hydraulics, ABS, DSC, brake calipers, rotors, pads, lines, master cylinder
Electrical System:
Battery, alternator, starter, wiring diagrams, fuses, relays, lighting, body electronics
Climate Control:
HVAC system, A/C compressor, evaporator, heater core, blower motor, climate control unit
Body And Chassis:
Body panels, doors, windows, interior trim, chassis components, corrosion protection
Safety Systems:
Airbags, seatbelts, passive safety components
Procedures Included
Maintenance:
Routine service, oil changes, filter replacements, fluid checks, spark plug replacement
Troubleshooting:
Diagnostic procedures, fault code interpretation, common problem identification and solutions
Repair:
Step-by-step repair instructions for all major mechanical and electrical components
Overhaul:
Engine and transmission overhaul procedures, complete disassembly and reassembly
Diagnostics:
Detailed diagnostic flowcharts, electrical schematics, component testing
Calibration And Adjustment:
Wheel alignment, steering angle sensor calibration, throttle body adaptation
Technical Depth
Depth Level:
Expert (covers everything from basic maintenance to complete component rebuilds and advanced diagnostics)
Diagnostic Tools:
Mentions required diagnostic tools and procedures, implying use of BMW ISTA/D or similar
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchable Text:
Yes (standard for professional PDF manuals)
Print Quality
Printability:
High (designed for clear printing of diagrams and text)
Binding Type
Binding Type Digital:
N/A (Digital PDF)
Paper Type
Paper Type Digital:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Name:
N54B30
Engine Type:
3.0L Twin-Turbocharged Inline-6 Cylinder
Bore X Stroke:
84.0 mm x 89.6 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
300 hp @ 5800-6000 rpm
Torque:
300 lb-ft @ 1400-5000 rpm
Fuel System
Fuel Delivery:
Direct Injection (High-Pressure Fuel Pump)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Management
ECU Type:
Bosch DME (Digital Motor Electronics)
Turbocharger
Turbocharger Configuration:
Sequential Twin-Turbocharging (small turbo for low-end, larger for high-end)
🔧 Transmission
Standard
Transmission Type 335I:
6-Speed Manual
Transmission Type 335Xi:
6-Speed Steptronic Automatic
Optional
Transmission Type 335I Optional:
6-Speed Steptronic Automatic
Features
Drivetrain:
RWD (335i), AWD (335xi)
📐 Dimensions
Exterior
Length E90:
181.8 in (4618 mm)
Width E90:
69.9 in (1777 mm)
Height E90:
56.7 in (1441 mm)
Wheelbase E90:
108.7 in (2760 mm)
Cargo
Trunk Capacity E90:
12.0 cu ft (340 L)
Weights
Curb Weight Approx E90 Manual:
3638 lbs (1650 kg)
Curb Weight Approx E90 Auto:
3704 lbs (1680 kg)
Curb Weight Approx E90 Xi Auto:
3858 lbs (1750 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for comparable models)
IIHS Front Impact:
Good (for comparable models)
Active Features
Stability Control:
Dynamic Stability Control (DSC)
Traction Control:
Traction Control System (TCS)
Anti Lock Brakes:
Anti-lock Braking System (ABS)
Passive Features
Airbags:
Front, side, and curtain airbags
Seatbelts:
Pretensioner equipped seatbelts
💡 Technology Features
Infotainment
Infotainment System:
BMW Professional Radio, optional iDrive system (CCC or CIC depending on model year and options).
Navigation:
Optional Professional Navigation System.
Driver Assistance
Parking Assist:
Optional Park Distance Control (PDC).
Connectivity
Connectivity Options:
Bluetooth preparation, USB audio interface (later models).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically indicated by Condition Based Service (CBS) system, often around 10,000-15,000 miles or annually.
Brake Fluid Change:
Every 2 years (BMW standard).
Spark Plug Replacement:
Recommended around 60,000 miles for N54 engines, but varies based on conditions and usage.
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) approved synthetic oil, typically 5W-30 or 0W-30.
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 specification).
Brake Fluid Type:
DOT 4 High Performance brake fluid.
Transmission Fluid Manual:
GL-4 or GL-5 specification gear oil (specific viscosity to be confirmed in manual).
Transmission Fluid Automatic:
BMW ATF fluid (e.g., ETL-800 for some models, consult manual for exact spec).
Known Issues
High Pressure Fuel Pump Failures:
Common issue on early N54 engines, often leading to misfires and starting problems.
Turbocharger Wastegate Rattle:
Can occur due to wear in the wastegate actuators, leading to a rattling noise.
Ignition Coil And Injector Failures:
Can lead to rough running, misfires, and reduced power.
Oil Pan Gasket Leaks:
Common with age and mileage due to material degradation.
Valve Cover Gasket Leaks:
Similar to oil pan gasket, can lead to oil consumption and fouling of spark plug wells.
📚 Vehicle History
Brand Heritage
Brand Identity:
Bayerische Motoren Werke AG (BMW), known for performance, luxury, and engineering excellence.
Model Evolution
E90 Generation:
The E90 generation (2006-2011) represented a significant redesign and technological update for the 3 Series.
N54 Introduction:
The N54 twin-turbocharged inline-six engine debuted in the 335i for the 2007 model year, becoming a hallmark of performance in the segment.
Production
Production Period:
2006-2010 (as covered by the manual), with the E90 generation continuing until 2011.
🏆 Awards & Recognition
Recognitions
Ward Auto World Engine Award:
The N54 engine received multiple 'Ward's 10 Best Engines' awards for its performance and technology.
Car And Driver 10 Best:
The 3 Series (including the 335i) was a perennial recipient of Car and Driver's '10Best' list during this generation.
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