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Daihatsu Terios 2 J210 2006-2014 Factory Service Repair Manual

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The Daihatsu Terios, generation code J210, produced between 2006 and 2014, is a compact crossover SUV recognized for its versatility and practical design. Engineered as a light off-road capable vehicle,...
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Daihatsu Terios 2 J210 2006-2014 Factory Service Repair Manual
The Daihatsu Terios, generation code J210, produced between 2006 and 2014, is a compact crossover SUV recognized for its versatility and practical design. Engineered as a light off-road capable vehicle, it offers good maneuverability and fuel efficiency, making it suitable for both urban environments and light trail excursions. Its compact dimensions, combined with available four-wheel drive, position it as a capable and economical choice within its segment, often competing with other mini SUVs. The Terios is known for its reliability when maintained according to specifications, a testament to a heritage in producing durable, efficient vehicles. This Factory Service Repair Manual provides comprehensive documentation for the Daihatsu Terios J210 (2006-2014). It covers all essential systems, including engine mechanicals, transmission, drivetrain, chassis, and electrical components, along with detailed body and interior information. The manual includes step-by-step procedures for scheduled maintenance, diagnostic troubleshooting, and complete repair operations. Technical specifications, such as torque values and fluid capacities, are also provided. This resource is designed to assist owners, mechanics, and technicians in accurately maintaining, diagnosing, and repairing the vehicle, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation Code:
J210
Model Years Covered:
2006-2014
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV / Mini SUV
Target Audience:
Individuals and families seeking a practical, versatile, and often capable light off-road vehicle
Competitive Analysis
Key Competitors:
Suzuki Jimny, Mitsubishi Pajero Mini, Toyota RAV4 (earlier generations), Honda CR-V (earlier generations), Nissan X-Trail (earlier generations)
Key Features
Vehicle Strengths:
Compact size, good maneuverability, available 4WD for light off-road capability, fuel efficiency, practicality for urban and light trail use
Manual Utility:
Empowers owners and technicians with comprehensive, factory-accurate information for all maintenance and repair tasks, reducing reliance on guesswork and improving efficiency.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
Downloadable PDF
Completeness:
Complete Official Factory Documentation
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel, ignition, emission control, starting and charging
Transmission Systems:
Manual transmission, Automatic transmission (if applicable), Transfer case, Drivetrain components (axles, driveshafts, CV joints)
Chassis Systems:
Suspension (front and rear), Steering system, Brake system (hydraulic, ABS, parking brake)
Electrical Systems:
Power supply, Ignition system, Lighting system, Audio system, Instrument cluster, Wiper and washer system, Horn, Power windows and locks
Body And Interior:
Body panels, Doors, Hood, Tailgate, Bumpers, Interior trim, Seats, Air conditioning, Heating system, Body electrical components
Procedures Included
Maintenance Procedures:
Scheduled maintenance intervals, fluid changes, filter replacements, inspections
Diagnostic Procedures:
Troubleshooting charts, symptom analysis, diagnostic trouble codes (DTCs)
Repair Procedures:
Component removal and installation, adjustments, calibrations, overhauls
Technical Specifications:
Torque specifications, clearances, fluid capacities, electrical schematics, component data
Technical Depth
Depth Of Coverage:
Comprehensive from basic maintenance to complete engine and transmission overhauls, including detailed electrical diagnostics and bodywork repairs
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Fully searchable text content for quick information retrieval
Print Quality:
High-resolution, suitable for printing specific sections or the entire manual
Digital Features:
Hyperlinked table of contents and index for easy navigation
⚙️ Engine Specifications
Primary Engine
Engine Code:
3SZ-VE
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, VVT-i
Displacement:
1.5 Liters (1495 cc)
Performance
Horsepower Ps:
Approx. 109 PS @ 6000 rpm
Torque Nm:
Approx. 140 Nm @ 4400 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Management
ECU Type:
Refer to manual for specific ECU part numbers and diagnostic protocols
Cooling System
Coolant Type:
Ethylene Glycol based, refer to manual for specific Toyota Super Long Life Coolant (SLLC) or equivalent
Lubrication
Engine Oil Type:
API SN/SP or ILSAC GF-5/GF-6A, SAE 0W-20 or 5W-30 (refer to manual for specific viscosity based on climate)
Oil Capacity Liters:
Approx. 3.8 Liters (with filter change), consult manual for exact capacity
🔧 Transmission
Standard
Transmission Type Std:
5-Speed Manual Transmission
Optional
Transmission Type Opt:
4-Speed Automatic Transmission
Features
Drivetrain:
Optional Full-Time 4WD with center differential (often with viscous coupling) or Rear-Wheel Drive (RWD)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (refer to manual for specific Toyota genuine gear oil)
Automatic Transmission Fluid:
Dexron III or equivalent (refer to manual for specific Toyota ATF Type T-IV or WS)
📐 Dimensions
Exterior
Length Mm:
Approx. 4195 mm
Width Mm:
Approx. 1690 mm
Height Mm:
Approx. 1705 mm
Wheelbase Mm:
Approx. 2580 mm
Ground Clearance Mm:
Approx. 190 mm (Varies with tire size and 2WD/4WD)
Weights
Curb Weight Kg:
Approx. 1200-1300 kg (Varies with configuration)
Cargo
Cargo Volume Liters:
Refer to manual for specific cargo capacity with seats up/down
🛡️ Safety Features
Ratings
Crash Test Ratings:
Refer to specific market's safety rating agencies (e.g., NCAP, IIHS) for model year 2006-2014 Terios. Generally, earlier models may have lower ratings than later ones.
Active Features
ABS:
Anti-lock Braking System (Standard on most trims)
E Brake Assist:
Electronic Brake-force Distribution (EBD), Brake Assist (BA) likely present
Passive Features
Airbags:
Driver and front passenger airbags (standard), Side airbags and curtain airbags may be optional on higher trims
Seatbelts:
3-point front and rear seatbelts, pretensioners and load limiters for front seats
Child Seat Anchors:
ISOFIX/LATCH child seat anchor points
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player, often with 4-6 speakers. AUX input or USB may be present on later models or higher trims.
Navigation:
Optional factory navigation system available on higher trim levels in some markets.
Driver Assistance
Cruise Control:
Optional on higher trim levels or as an aftermarket fitment.
Connectivity
Bluetooth:
May be available on higher trims as an integrated system or via aftermarket solutions.
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Every 10,000 km or 6 months, whichever comes first (refer to manual for specific conditions and oil type)
Air Filter Replacement Interval Km:
Every 30,000 km or 2 years, or as needed based on driving conditions (refer to manual)
Spark Plug Replacement Interval Km:
Every 60,000-100,000 km depending on spark plug type (e.g., iridium plugs), consult manual
Coolant Replacement Interval Km:
Initial replacement at 160,000 km, then every 80,000 km or 4 years thereafter (refer to manual for specific coolant)
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for precise specification)
Power Steering Fluid Type:
Dexron II/III or equivalent (refer to manual for specific type)
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints, struts), exhaust system (corrosion), clutch wear (manual transmission), potential for minor electrical gremlins
Engine Performance Issues:
While generally reliable, check for oil consumption issues in high-mileage engines, particularly if maintenance was neglected. The VVT system requires clean oil.
📚 Vehicle History
Brand Heritage
Daihatsu History:
Daihatsu Motor Co., Ltd., a subsidiary of Toyota Motor Corporation, is known for producing small, fuel-efficient vehicles, Kei cars, and compact SUVs.
Model Evolution
Terios Generations:
The Terios was first introduced in 1997. The J210 generation (often referred to as the second generation) began production around 2006, offering a more modern design and improved features compared to its predecessor.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with potential production or assembly in other global markets.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the J210 Terios are less widely publicized compared to major global models, but it consistently received praise for its value and practicality in its segment.
Ratings
Reliability Ratings:
Generally considered reliable, especially those maintained according to factory specifications. Owners' forums often report good long-term reliability if properly serviced.
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