Systems Covered:
General Information & Specifications, Engine (4-Stroke, Carbureted, EFI), Engine-Related Items (Water Pump, Cooling System, APV System, ECT System, Turbocharger/Intercooler), Fuel Systems (Carbureted, EFI), Electrical Systems (Ignition, Starter, Magneto, Wiring Harness, Sensors, Switches), Drive Train/Track/Brake Systems, Rear Suspension, Steering and Bodywork
Engine Specifics:
Engine Troubleshooting (Carbureted/4-Stroke), Cylinder Head Volume, Piston Travel, Crankshaft Runout, APV System, Oil Consumption, EFI Specifications, Throttle Valve Angle, Fuel Pump, Carburetor Specifications, Liquid Cooling System, Cooling System Schematics, Turbocharger/Intercooler (if applicable), Exhaust Controlled Timing (ECT) System.
Drive Train Brake Specs:
Drive Chain and Sprockets, Drive Chain/Track/Driveshaft, Brake System (Hydraulic), Drive Belt, Drive Clutch, Drive Clutch/Driven Pulley, Drive Train/Brake Disc, Drive Sprockets, Track Tension, Track Alignment, Brake Lever/Master Cylinder Assembly.
Suspension Steering Body:
Rear Suspension (Skid Frame Mounting, ACT Shock Servicing, Air Shock Rebuilding/Recharging, Pressurizing Shocks), Steering Post, Ski Wear Bar, Tie Rods/Steering Link, Spindle, Steering Tie Rod, Ski Alignment, Front Suspension Arms, Front Suspension Shock Absorber, Sway Bar, Front Suspension Mounting Bracket, Console, Front Bumper/Belly Pan, Gas Tank/Seat Assembly, Seat Cushion, Taillight/Brakelight Assembly, Windshield, Backrest/Rack Assembly, Tunnel/Chassis, Rear Bumper/Snow flap, Headlight Assembly, Headlight Aim Adjustment.
Control Systems:
Covers steering systems, suspension control, and engine management systems like APV and ECT.
Track Suspension Specs:
Track Specifications, Front Suspension Specifications, Rear Suspension Specifications, Shock Absorber Specifications, Idler Wheel Dimensions.
Procedures Included:
Maintenance, Troubleshooting, Repair, Disassembly, Assembly, Cleaning, Reinstallation, Diagnostics, Component Testing, Wiring Diagrams, Break-In Procedures, Storage Preparation
Engine Procedures:
Water Pump Service, Pressure Testing Engine, Spark Plug Removal/Installation, Compression Testing, Valve Servicing, Oil/Filter Change, Oil Pressure Testing, Recoil Starter Service, Air Silencer Service.
Drive Train Brake Procedures:
Troubleshooting Track, Hydraulic Brake System, Drive Clutch/Driven Pulley, Drive Belt. Procedures for servicing drive components and brake systems.
General Procedures:
Break-In Procedure, High Altitude Operation guidance, Drive Chain Lubrication, Low Oil Pressure Warning Light, Preparation for Storage, Preparation After Storage, Fraction/Decimal/Torque Conversions.
Electrical Procedures:
Testing of various electrical components including sensors, switches, starter, and magneto, along with troubleshooting electric start. Troubleshooting the servomotor is also included.
Technical Depth:
Professional Technician Level, Comprehensive Diagnostic and Repair Information, Step-by-step repair procedures, Detailed diagrams and information for specific vehicle repair
Electrical System Depth:
Detailed coverage of Ignition System, Throttle Position Sensor, Wiring Harness testing, Voltage Regulator, Oil Light Sensor, Coolant Temp Warning Light, Fuel Gauge Sender, Electric Fuel Pump, Ignition Components, Emergency Stop Switch, Ignition Switch, Starter Motor, Magneto, Troubleshooting Electric Start, Ignition Timing, Brake Light Switch, Headlight Dimmer Switch, Speedometer Sensor, Accessories, Servomotor Troubleshooting, Wiring Diagrams.
Suspension Steering Body Depth:
Detailed explanation of suspension setup basics, servicing of shocks, and component-level repair for steering and body panels.
Diagnostic Capabilities:
Includes comprehensive diagnostic and repair information, specifically mentioning troubleshooting for engine (carbureted and 4-stroke), track, hydraulic brake system, drive clutch/driven pulley, and drive belt.
Illustrations Diagrams:
Contains hundreds of pages of diagrams and detailed information, with detailed illustrations, drawings, and photos for all procedures. Enlarged inset views help identify and examine parts.