Target Audience:
Youth ATV owners and maintenance providers
Value Proposition:
Provides dealership-level repair capability for DIY and professional use, saving time and money.
Accessibility:
Instant digital download for immediate access.
Usability:
Printable sections reduce wear and tear on original documents and allow for focused work.
Professional Quality:
Content mirrors official dealership service manuals.
Engine:
Complete engine overhaul, diagnostics, and tuning
General Information:
Vehicle identification, specifications, tools, shop practices
Transmission:
Automatic transmission operation, maintenance, and repair
Chassis:
Frame inspection, alignment, component mounting
Lighting:
Headlight, taillight, and indicator system troubleshooting and repair
Steering:
Steering system components, linkage, adjustment, and repair
Seats System:
Seat mounting, adjustment mechanisms
Clutch:
Centrifugal clutch assembly, maintenance, and replacement
Suspension:
Front and rear suspension, shock absorbers, bushings, and alignment
Locks:
Ignition switch, key operation, and locking mechanisms
Brakes:
Brake system components, hydraulic lines, pads, drums/discs, and adjustment
Lubrication:
Lubrication points, fluid types, and schedules
Electrical:
Wiring diagrams, starter system, charging system, ignition system, lighting circuit diagnostics
Frame:
Frame inspection and repair procedures
Fuel System:
Carburetor disassembly, cleaning, adjustment, fuel tank, fuel lines
Battery:
Battery maintenance, testing, and replacement
Maintenance:
Scheduled maintenance, oil changes, filter replacements, brake adjustments
Diagnostics:
Troubleshooting guides for common issues and system failures
Repair:
Step-by-step repair instructions for all major components
Disassembly Assembly:
Detailed procedures for component removal and reinstallation
Torque Specifications:
Torque values for critical fasteners
Level Of Detail:
Comprehensive, dealership-level repair information
Search Functionality:
Fully text-searchable PDF
Print Quality:
High-resolution, suitable for printing
Binding Type:
Digital (printable for custom binding)
Paper Type Recommendation:
Standard paper for printing, or laminated for shop use
Engine Type:
Air-cooled, 2-stroke, single-cylinder
Bore X Stroke:
39.0 mm x 41.4 mm (Typical for this class)
Compression Ratio:
6.2:1 (Typical for this class)
Carburetor:
Mikuni VM14 or equivalent (Specified in manual)
Ignition:
CDI (Capacitor Discharge Ignition)
Spark Plug:
NGK BR6HS or equivalent (Specified in manual)
Engine Type:
Air-cooled, 2-stroke, single-cylinder
Bore X Stroke:
48.0 mm x 49.0 mm (Typical for this class)
Compression Ratio:
6.0:1 (Typical for this class)
Carburetor:
Mikuni VM15 or equivalent (Specified in manual)
Ignition:
CDI (Capacitor Discharge Ignition)
Spark Plug:
NGK BR7HS or equivalent (Specified in manual)
Estimated Horsepower 50Cc:
Approx. 4-5 HP (Varies by tuning and model)
Estimated Horsepower 90Cc:
Approx. 6-7 HP (Varies by tuning and model)
Fuel Type:
Unleaded gasoline (specified octane in manual)
Fuel Mixture:
Pre-mix oil/gas ratio for 2-stroke engines (specified in manual)
Wheelbase:
Refer to manual for exact dimensions
Dry Weight 50Cc:
Approx. 200-220 lbs (Refer to manual for exact)
Dry Weight 90Cc:
Approx. 220-240 lbs (Refer to manual for exact)
Payload Capacity:
Refer to manual for exact capacity
Front Tire Size:
16 x 6.5-7 (Typical, refer to manual for exact)
Rear Tire Size:
16 x 7.0-7 (Typical, refer to manual for exact)
Safety Standards:
Designed for youth riders, adherence to relevant safety guidelines for ATVs
Throttle Limiter:
Likely features a throttle limiter screw for speed control
Engine Governor:
May incorporate an engine governor for speed management
Frame Construction:
Steel frame for durability and rider support
Lighting:
Headlight and taillight for visibility
Engine Oil Change:
Every 25 hours or annually (Refer to manual for exact)
Air Filter Cleaning:
Every 10 hours or as needed (Refer to manual for exact)
Spark Plug Replacement:
Annually or every 50 hours (Refer to manual for exact)
Engine Oil Type:
API TC 2-stroke oil pre-mix (Refer to manual for specific grade)
Transmission Fluid Type:
SAE 80W-90 Gear Oil or equivalent (Refer to manual for exact specification)
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid (Refer to manual for exact specification)
Carburetor Clogging:
Common with 2-stroke engines, especially if not used regularly or with stale fuel. Manual details cleaning procedures.
Chain Wear:
Regular lubrication and tension adjustment are key to prolonging chain life. Manual provides guidance.
Cvt Belt Wear:
Belts can wear over time; manual covers inspection and replacement procedures.
