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2006 Chevrolet Malibu Service- und Reparaturhandbuch

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🏷️ Basic Information Identification Make: Chevrolet Model: Malibu Year: 2006 Codes Chassis Code: GM Epsilon Platform 👋 Introduction Market Position Segment: Mid-size Sedan Target Audience: Families, commuters Competitive Analysis Key...
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Stichworte: 2006 Car Cars Chevrolet Malibu
2006 Chevrolet Malibu Service- und Reparaturhandbuch2006 Chevrolet Malibu Service- und Reparaturhandbuch2006 Chevrolet Malibu Service- und Reparaturhandbuch2006 Chevrolet Malibu Service- und Reparaturhandbuch
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Malibu
Year:
2006
Codes
Chassis Code:
GM Epsilon Platform
👋 Introduction
Market Position
Segment:
Mid-size Sedan
Target Audience:
Families, commuters
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Ford Fusion, Nissan Altima
Key Features
Platform:
GM Epsilon platform (shared with Opel Vectra, Saab 9-3)
Design Philosophy:
European-influenced styling, comfortable ride, refined interior
📋 Manual Details
Coverage Areas
All Systems:
Yes
Engine Variants Covered:
3.5L V6, 3.9L V6 (High Value Package)
Transmission Variants Covered:
4-Speed Automatic (4T65-E)
Trim Levels Covered:
LS, LT, LTZ
Page Count
Estimated Pages:
Approx. 1000+
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnostics, timing, fuel injection, ignition, cooling, lubrication
Transmission:
Service, repair, diagnostics, fluid service, torque converter replacement
Brakes:
Hydraulic system, ABS diagnostics, caliper and rotor replacement, brake bleeding procedures
Suspension:
Front and rear suspension components, struts, ball joints, control arms, alignment specifications
Steering:
Power steering system, rack and pinion, tie rod ends, steering column
Electrical:
Wiring diagrams, fuse box locations, diagnostic connectors, starter, alternator, battery, lighting, accessories
HVAC:
Air conditioning system, heater core, blower motor, climate controls, refrigerant handling
Body:
Exterior trim, interior panels, doors, windows, locks, seats, body repair procedures
Safety Systems:
Airbag system diagnostics, seat belt mechanisms
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug service, coolant flushes, belt inspection/replacement
Troubleshooting:
Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting charts
Repair:
Component replacement, system overhauls, assembly/disassembly procedures
Diagnostics:
Use of scan tools, sensor testing, electrical circuit testing
Technical Depth
Depth:
Comprehensive; covers basic maintenance to complete engine and transmission rebuilds
📊 Manual Specifications
File Format
Searchability:
Searchable text
Printability:
Printable pages
Print Quality
Image Resolution:
High resolution for clear diagrams and illustrations
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
3.5L V6 (LZ4)
Displacement:
3.5 Liters (213 cubic inches)
Configuration:
V6, 60-degree bank angle
Valvetrain:
Overhead Valve (OHV), 2 valves per cylinder
Horsepower:
201 hp @ 5600 rpm
Torque:
220 lb-ft @ 3800 rpm
Fuel System
Injection Type:
Multi-port Fuel Injection (MPFI)
Fuel Type:
87 Octane Unleaded Gasoline
Optional Engine
Engine Code:
3.9L V6 (L67 - High Value Package)
Displacement:
3.9 Liters (238 cubic inches)
Horsepower:
240 hp @ 6200 rpm
Torque:
240 lb-ft @ 4400 rpm
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic
Transmission Model:
4T65-E
Features
Drive Type:
Front-Wheel Drive (FWD)
Gear Ratios:
Refer to manual for specific ratios (e.g., 2.92:1, 1.56:1, 1.00:1, 0.70:1)
Fluid Specification
Fluid Type:
Dexron-VI Automatic Transmission Fluid
Fluid Capacity
Capacity Quarts:
Approx. 11.2 quarts (pan drop/refill)
📐 Dimensions
Exterior
Length:
191.8 inches
Width:
70.3 inches
Height:
58.2 inches
Wheelbase:
110.5 inches
Interior
Passenger Volume:
Approx. 101.9 cubic feet
Cargo
Trunk Volume:
Approx. 15.1 cubic feet
Weights
Curb Weight:
Approx. 3400-3500 lbs
Gross Vehicle Weight Rating:
Approx. 4500-4600 lbs
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
5-star (driver), 5-star (front passenger)
NHTSA Side Impact Rating:
5-star (front), 5-star (rear)
IIHS Moderateright Overlap Frontal Offset:
Good
IIHS Side Impact:
Good
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Frontal airbags, available front side-impact airbags
Seatbelts:
Three-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player, optional premium audio, available steering wheel audio controls.
Climate Control:
Manual or optional automatic climate control.
Driver Assistance
Cruise Control:
Standard cruise control.
Remote Start:
Available as an option on some trims.
Connectivity
Onstar:
Available OnStar system for telematics and emergency services.
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500 miles or 6 months, whichever comes first, using synthetic oil.
Air Filter Replacement:
Every 30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Every 100,000 miles (platinum tipped spark plugs).
Coolant Flush:
Every 100,000 miles or 5 years (if using Dex-Cool antifreeze).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic (API SM or higher)
Engine Oil Capacity:
4.5 quarts (with filter)
Coolant Type:
GM Original Equipment (GM 6277M) / Dex-Cool Long Life Antifreeze/Coolant
Known Issues
Engine Mounts:
Premature failure of engine mounts can lead to vibration.
Evaporative Emission Control System:
Issues with the EVAP system, such as a faulty vent solenoid or purge valve, can cause check engine lights.
Power Steering Pump:
Occasional leaks or noise from the power steering pump.
Transmission Shifts:
Some owners report harsh shifting or delayed engagement, often related to solenoids or fluid condition.
Fluid Capacities
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
Dexron III/VI or equivalent
📚 Vehicle History
Brand Heritage
Chevrolet Legacy:
Founded in 1911, known for affordable, reliable vehicles and motorsports involvement.
Model Evolution
Malibu Lineage:
Originally a trim level of the Chevrolet Chevelle in the 1960s and 70s. Reintroduced in 1997 as a standalone model.
2006 Generation:
This is the first year of the 'Epsilon' platform Malibu, marking a significant upgrade in chassis and design over the previous generation.
Production
Manufacturing Location:
Fairfax, Kansas, USA; Oklahoma City, Oklahoma, USA
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Malibu was a strong contender but did not make the 10Best list in 2006.
Ratings
Kbb Consumer Rating:
Refer to Kelley Blue Book for historical consumer ratings.
Certifications
Epa Fuel Economy City:
Approx. 20 MPG
Epa Fuel Economy Highway:
Approx. 30 MPG
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