2006 Ford EXPLORER Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Explorer Year: 2006 Codes Platform: UN175 Chassis Code: UN175 👋 Introduction Market Position Vehicle Segment: Mid-size SUV Target Audience: Families, individuals seeking versatile...

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Stichworte: 2006 Car Cars EXPLORER Ford

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🏷️ Basic Information

Identification

Make:

Model:

Explorer

Year:

Codes

Platform:

UN175

Chassis Code:

UN175

👋 Introduction

Market Position

Vehicle Segment:

Mid-size SUV

Target Audience:

Families, individuals seeking versatile transportation, off-road enthusiasts (depending on trim)

Competitive Analysis

Key Competitors:

Chevrolet TrailBlazer, Dodge Durango, Toyota 4Runner, Nissan Pathfinder, Jeep Grand Cherokee

Key Features

Versatility:

Available in rear-wheel drive (RWD) and four-wheel drive (4WD) configurations, optional third-row seating on some models

Powertrain Options:

Offers robust V6 and V8 engine choices for varying performance needs

📋 Manual Details

Coverage Areas

Language:

English

Manual Type:

Workshop Service Repair Manual

Page Count

Estimated Pages:

2000+

Format

Format Type:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical, lubrication, cooling, fuel, ignition, emission control, starting, charging, engine management (PCM/ECU)

Transmission Systems:

Automatic transmission (5R55W), manual transmission (if applicable), driveline, axles, driveshafts, differentials

Brake Systems:

Hydraulic system, ABS, traction control, parking brake, brake rotor and pad replacement

Suspension Steering:

Front suspension (independent), rear suspension (solid axle/independent depending on configuration), steering gear, power steering, wheel alignment

Electrical Systems:

Wiring diagrams, body control module (BCM), Powertrain Control Module (PCM), fuses, relays, lighting, power accessories, instrument cluster, diagnostic trouble codes (DTCs)

HVAC Systems:

Heating, ventilation, air conditioning (HVAC) system diagnosis and repair, refrigerant handling

Body And Trim:

Exterior body panels, doors, windows, interior trim, bumpers, hoods, liftgates, seat mechanisms

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, drive belt inspection and replacement, battery service

Diagnostic Procedures:

Troubleshooting guides based on symptoms, DTC interpretation and resolution, component testing procedures

Repair Procedures:

Component removal and installation, engine rebuild procedures, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair

Specification Data:

Torque specifications, diagnostic specifications, fluid capacities, component measurements, electrical resistance values

Technical Depth

Depth Level:

Comprehensive: from basic maintenance to complete engine and transmission overhauls, including detailed electrical schematics and troubleshooting trees.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content for quick information retrieval

Print Quality

Resolution:

High-resolution, suitable for printing individual pages or the entire manual

Binding Type

Binding:

Not Applicable (Digital Format)

Paper Type

Paper:

Not Applicable (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine 1:

4.0L SOHC V6 (Triton/SOHC V6)

Engine 1 Displacement:

3958 cc (241.5 cubic inches)

Engine 1 Horsepower:

210 HP @ 5000 RPM

Engine 1 Torque:

246 lb-ft @ 3250 RPM

Engine 1 Bore X Stroke:

92.2 mm x 94.0 mm

Engine 1 Compression Ratio:

9.7:1

Engine 1 Fuel Type:

Unleaded Gasoline

Optional Engine

Engine 2:

4.6L SOHC V8 (Triton/2V V8)

Engine 2 Displacement:

4601 cc (280.8 cubic inches)

Engine 2 Horsepower:

239 HP @ 4750 RPM

Engine 2 Torque:

282 lb-ft @ 3500 RPM

Engine 2 Fuel Type:

Unleaded Gasoline

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Pump Type:

In-tank, electric

Emission Control

Catalytic Converter:

Standard (three-way catalytic converter)

🔧 Transmission

Standard Transmission

Transmission Type:

5-speed Automatic (5R55W)

Transmission Fluid Type:

MERCON V

Optional Transmission

Transmission Type Optional:

Not Generally Available for 2006 Model Year (primarily automatic)

Features

Drive Modes:

Selectable 4WD (4x4), Automatic 4WD (4x4 options), RWD

Transfer Case Type:

Electronic Shift-On-Demand (ESOD)

📐 Dimensions

Exterior

Length:

191.8 inches (4872 mm)

Width:

73.4 inches (1864 mm)

Height:

72.1 inches (1831 mm) with roof rack

Wheelbase:

113.7 inches (2888 mm)

Ground Clearance:

Approx. 8.7 inches (221 mm)

Cargo

Cargo Volume Behind 2Nd Row:

40.0 cubic feet (1133 liters)

Cargo Volume Behind 3Rd Row:

13.6 cubic feet (385 liters) (if equipped)

Weights

Curb Weight Min:

4500 lbs (2041 kg) (approx. for V6 RWD)

Curb Weight Max:

4900 lbs (2223 kg) (approx. for V8 4WD)

Gross Vehicle Weight Rating Gvwr:

Up to 6400 lbs (2903 kg)

Towing Capacity:

Up to 7,300 lbs (3311 kg) with Class III Trailer Towing Package

🛡️ Safety Features

Ratings

NHTSA Driver Front Impact:

5 Stars

NHTSA Passenger Front Impact:

5 Stars

NHTSA Side Impact Driver:

4 Stars

NHTSA Side Impact Rear Passenger:

4 Stars

Rollover Rating:

4 Stars (for 4WD models)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Available Traction Assist

Passive Features

Airbags:

Front airbags (driver and passenger), available front side-impact airbags

Seatbelts:

3-point seatbelts for all occupants, pretensioners for front seats

💡 Technology Features

Infotainment

Audio System:

Optional AM/FM stereo with CD player, premium audio system (e.g., Shaker 500/1000), SiriusXM Satellite Radio ready.

Navigation:

Optional factory-installed touchscreen navigation system.

Driver Assistance

Parking Assist:

Optional rear parking sensors.

Connectivity

Auxiliary Input:

Optional auxiliary audio input jack.

Comfort Features

Climate Control:

Manual or available dual-zone automatic climate control.

Seating:

Cloth or leather-trimmed seats, power adjustable driver's seat, heated front seats (optional).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first, with synthetic blend or conventional oil.

Air Filter Replacement:

Every 15,000 miles (24,000 km) or as needed based on inspection.

Engine Coolant Change:

Every 100,000 miles (160,000 km) or 5 years for Ford Premium Gold Coolant (Orange).

Spark Plug Replacement:

4.0L V6: 100,000 miles (160,000 km). 4.6L V8: 100,000 miles (160,000 km) (Long-life spark plugs).

Fluid Specifications

Engine Oil Type V6:

SAE 5W-30 (API Service SG, SH, SJ, SL, or SM rating)

Engine Oil Type V8:

SAE 5W-20 or SAE 5W-30 (API Service SG, SH, SJ, SL, or SM rating) - refer to owner's manual for exact specification.

Transmission Fluid:

MERCON V Automatic Transmission Fluid

Brake Fluid:

DOT 3 or DOT 4 Hydraulic Brake Fluid

Power Steering Fluid:

Ford High-Performance Power Steering Fluid or equivalent (Dexron II/III).

Known Issues

Common Issue 1:

Ignition coil packs and spark plug wires failure (leading to misfires, rough running).

Common Issue 2:

Transmission issues: Shifting problems, torque converter shudder, internal leaks (especially on higher mileage units).

Common Issue 3:

Interior climate control system faults (blend door actuators, blower motor).

Common Issue 4:

Rust and corrosion, particularly on the frame and body panels in rust-belt regions.

Common Issue 5:

Front suspension component wear (ball joints, tie rods) due to vehicle weight and usage.

📚 Vehicle History

Brand Heritage

Ford Legacy:

Ford Motor Company, established 1903, a long history of producing reliable and popular vehicles across various segments.

Model Evolution

Explorer Generation:

This is the second generation of the Ford Explorer (2002-2005), which received a significant refresh for the 2006 model year, often referred to as the '06 refresh or second phase of the second generation.

2006 Updates:

Updated styling (grille, headlights, taillights, bumpers), improved interior materials, revised suspension tuning, introduction of the new 4.0L SOHC V6 and 4.6L V8 engines from the Ford truck line.

Production

Manufacturing Locations:

Primary assembly plants: St. Louis Assembly (Missouri, USA), Tortosa Assembly (Spain - for European markets), Louisville Assembly (Kentucky, USA - for later models/variants).

🏆 Awards & Recognition

Recognitions

Safety Award 1:

Achieved 5-star frontal crash test ratings from NHTSA for driver and passenger.

Segment Recognition:

Consistently ranked as a popular choice in the mid-size SUV segment for its towing capacity, available V8 power, and overall utility.