Segment:
Entry-level to mid-range cruiser motorcycle, popular for customization.
Competitors:
Competes with models from Indian, Honda, Yamaha, and Kawasaki in the cruiser segment.
Platform:
Iconic Sportster platform known for its distinctive styling and V-twin rumble.
Customization:
Highly customizable platform, a significant draw for owners.
Audience:
Motorcyclists seeking classic styling, manageable performance, and a platform for personalization.
Engine:
Detailed troubleshooting, repair, and overhaul procedures for the Evolution V-twin engine.
Fuel System:
Carburetor tuning, fuel pump, fuel lines, and tank maintenance.
Ignition System:
Ignition module, spark plugs, timing, and troubleshooting.
Transmission:
Servicing and repair of the 5-speed transmission, clutch, and primary drive.
Electrical System:
Wiring diagrams, component testing, battery, charging system, lighting, and starter.
Brakes:
Front and rear brake system maintenance, hydraulic components, and bleeding procedures.
Suspension:
Front fork servicing, rear shock absorber replacement, and adjustments.
Wheels And Tires:
Tire replacement, wheel balancing, bearing service, and spoke tensioning.
Frame And Bodywork:
Frame inspection, mounting points, fenders, fuel tank removal, and seat installation.
Exhaust System:
Exhaust component inspection, replacement, and gasket service.
Controls:
Handlebar controls, throttle cables, brake levers, and shifter linkages.
Maintenance:
Scheduled maintenance, lubrication points, fluid changes, and filter replacements.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, including symptom-based troubleshooting guides.
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly.
Overhaul:
Complete engine and transmission overhaul procedures.
Diagnostics:
Detailed diagnostic flowcharts and electrical system diagnostics.
Specifications:
Torque specifications for all fasteners, clearances, and tolerances.
Depth:
Comprehensive coverage from basic maintenance to advanced engine and transmission rebuilds.
Engine Type:
Air-cooled, Evolution V-twin
Displacement:
883cc (53.7 cubic inches)
Bore X Stroke:
3.00 in x 3.56 in (76.2 mm x 90.4 mm)
Valvetrain:
Overhead valves (OHV), 2 valves per cylinder
Horsepower:
Approx. 55 HP (at rear wheel, varies slightly)
Torque:
Approx. 50 ft-lbs (at rear wheel, varies slightly)
Carburetor:
Keihin CV (Constant Velocity) 40mm
Fuel Capacity:
3.1 gallons (11.7 liters)
Oil Capacity:
2.5 US quarts (2.4 liters)
Oil Type:
Harley-Davidson Genuine V-Twin Synthetic or equivalent SAE 20W-50 motorcycle oil
Type:
5-speed constant mesh
Primary Drive:
Duplex chain, 1.37:1 ratio
Final Drive:
Belt drive, 2.75:1 ratio
Transmission Fluid Type:
Harley-Davidson Formula+ Transmission & Primary Chain Case Lubricant (or equivalent)
Transmission Fluid Capacity:
20-24 US fluid ounces (0.6-0.7 liters)
Crash Test Results:
N/A (Motorcycle safety ratings differ from automobiles; emphasis on rider protection systems)
Brakes:
Hydraulic front disc, hydraulic rear disc
Lighting:
Halogen headlight, LED tail light, incandescent turn signals.
Frame Construction:
Steel frame with integrated oil tank.
Features:
Basic instrumentation: speedometer, odometer, trip meter, neutral indicator light, oil pressure light, turn signal indicators.
Features:
None (Standard for this model year and class of motorcycle).
Features:
None (Standard for this model year).
Initial Service:
First service recommended at 1,000 miles (1,600 km).
Subsequent Intervals:
Subsequent services typically every 5,000 miles (8,000 km) or annually, whichever comes first, for oil changes and basic checks. Detailed schedule in manual.
Engine Oil:
Harley-Davidson Genuine V-Twin Synthetic 20W-50
Primary Chain Case Oil:
Harley-Davidson Formula+ Transmission & Primary Chain Case Lubricant
Fork Oil:
Refer to manual for specific type and viscosity (e.g., Harley-Davidson genuine or equivalent).
Carburetor Tuning:
CV carburetor can require periodic fine-tuning for optimal performance and idle stability.
Belt Tension:
Drive belt tension needs regular checking and adjustment to prevent premature wear.
Electrical Connections:
Ensuring all electrical connections are clean and tight is crucial for reliable operation.
Exhaust Leaks:
Exhaust header pipe gaskets can sometimes require replacement to prevent leaks.
Legacy:
Harley-Davidson, founded in 1903, has a rich history in motorcycling, with the Sportster line dating back to 1957.
Sportster Line:
The Sportster has evolved from its original Ironhead to the Evolution engine, maintaining its core identity while incorporating modern technology.
Manufacturing Location:
Milwaukee, Wisconsin, USA