HUSQVARNA Motorcycle SM 400 SM 450 SM 510 R Service Repair Workshop Manual 2006

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This manual provides comprehensive service and repair information for the 2006 SM 400 R, SM 450 R, and SM 510 R Supermoto Motorcycles. These performance-oriented machines are renowned for their...

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Typ: Motorcycle

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Art.-Nr: 131520

Stichworte: 2006 Husqvarna Motorcycle Motorcycles SM 400 SM 450 SM 510 R SM Models

Produktvarianten

Beschreibung

This manual provides comprehensive service and repair information for the 2006 SM 400 R, SM 450 R, and SM 510 R Supermoto Motorcycles. These performance-oriented machines are renowned for their agility, potent power-to-weight ratio, and sporty handling, making them ideal for both track and street riding. Built upon a rich heritage in off-road competition, these supermoto models represent a successful adaptation of motocross and enduro platforms, offering a thrilling riding experience. This factory service repair workshop manual, presented in English, covers all aspects of maintenance and repair from A to Z. It includes detailed procedures for engine mechanicals, fuel and ignition systems, transmission, brakes, suspension, and the electrical system. With abundant illustrations, diagrams, and exploded views, this manual is an essential resource for owners and technicians alike, empowering them to perform all necessary service, troubleshooting, and repairs to ensure the longevity and optimal performance of their motorcycle.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

SM 400 R, SM 450 R, SM 510 R

Year:

Vehicle Type:

Supermoto Motorcycle

👋 Introduction

Market Position

Segment:

High-performance off-road focused motorcycles adapted for street use (Supermoto).

Competitive Analysis

Competitors 2006:

KTM (SMR series), Yamaha (YZ450F/WR450F converted), Honda (CRF450R converted), Suzuki (RM-Z450 converted), Kawasaki (KX450F converted).

Key Features

Vehicle Focus:

Agility, power-to-weight ratio, sporty handling for both track and street riding.

Manual Value

Benefit To Owner:

Empowers owners to perform all necessary maintenance and repairs themselves, saving significant costs and ensuring the longevity and optimal performance of their Husqvarna motorcycle.

📋 Manual Details

Coverage Areas

Models Covered:

All SM 400 R, SM 450 R, and SM 510 R variants for the 2006 model year.

Repair Scope:

A-Z comprehensive repair and service information for all models and all repairs.

Page Count

Page Count Estimate:

Estimated 500-1000+ pages (typical for a comprehensive factory service manual of this era).

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

Format:

Delivery

Delivery Method:

Instant Download

Compatibility

Os Compatibility:

Windows (XP, Vista 32/64, 7, 8, 10, 11), macOS, Tablets.

Requirements

Software Requirement:

Adobe PDF Reader

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine disassembly, inspection, repair, and reassembly for all engine variants (400cc, 450cc, 510cc). Includes cylinder head, valves, piston, connecting rod, crankshaft, lubrication system, and cooling system.

Fuel System:

Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel tank, lines, and related sensors. Carbureted versions (if applicable) would also be detailed.

Ignition System:

Ignition coil, spark plug, CDI unit, stator, wiring, and timing.

Transmission Drivetrain:

Clutch operation, gearbox internal components, gear shifting mechanisms, chain drive, sprockets, and final drive maintenance.

Brakes:

Front and rear brake systems, caliper overhaul, master cylinder service, brake pads, rotors, brake lines, and bleeding procedures.

Suspension Steering:

Front fork (USD) service, seal replacement, oil levels, damping adjustments. Rear shock absorber service, spring preload, and rebound adjustments. Steering head bearing maintenance and adjustment.

Electrical System:

Battery, charging system (alternator/stator), starter motor, lighting (headlight, taillight, signals), horn, wiring harnesses, fuses, relays, and switches.

Frame Bodywork:

Frame inspection, maintenance, and repair. Body panel removal and installation, seat, fuel tank, fenders, and exhaust system.

Wheels Tires:

Wheel bearing service, spoke tensioning, tire removal/installation, and balancing.

Procedures Included

Maintenance:

Regular scheduled maintenance, oil changes, filter replacements, chain adjustment, brake fluid changes, coolant flushes, spark plug replacement, air filter cleaning/replacement.

Troubleshooting:

Diagnostic procedures for common starting issues, engine performance problems, electrical faults, and drivability concerns.

Repair Rebuild:

Complete step-by-step instructions for overhauling the engine, transmission, suspension, brakes, and electrical components.

Wiring Schematics:

Detailed and comprehensive wiring diagrams for all electrical systems, including color codes and component locations.

Diagnostic Charts:

Fault-finding charts and diagnostic flowcharts to systematically identify and resolve issues.

Torque Specifications:

Detailed torque values for all critical fasteners, ensuring proper assembly and preventing damage.

Special Tools:

Identification of any special tools required for specific repair or maintenance procedures.

Technical Depth

Depth:

Factory-level, comprehensive. Suitable for dealership technicians and experienced DIY mechanics. Covers everything from basic adjustments to complete engine rebuilds and diagnostics.

Visual Aids

Illustrations:

Abundant, clear, and detailed illustrations, diagrams, and exploded views to aid in understanding and execution of procedures.

Photography:

Likely includes high-quality photographs demonstrating key procedures and component identification.

📊 Manual Specifications

File Format

File Format:

Portable Document Format (PDF)

Print Quality

Printability:

Fully printable. Users can print specific pages or the entire manual. Images can be enlarged for better detail.

Binding Type

Binding Type:

Digital (N/A for physical binding). The PDF format allows for on-demand printing and binding by the user.

Paper Type

Paper Type:

Digital (N/A for physical paper type). The user determines the paper type for printing.

File Features

Searchability:

Likely a searchable PDF, allowing users to quickly find specific terms, components, or procedures.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, four-stroke, liquid-cooled.

Bore Stroke 400:

Refer to manual for exact specifications (typical for 400cc class).

Bore Stroke 450:

Refer to manual for exact specifications (typical for 450cc class).

Bore Stroke 510:

Refer to manual for exact specifications (typical for 510cc class).

Performance

Horsepower Estimate:

Approx. 50-60 HP (varies by specific model and tuning).

Torque Estimate:

Approx. 45-55 Nm (varies by specific model).

Fuel System

Injection System:

Electronic Fuel Injection (EFI) - Specific system details (e.g., Keihin, Mikuni) to be confirmed within the manual.

🔧 Transmission

Standard

Transmission Type:

5-speed manual gearbox.

Optional

Optional Transmissions:

None typically offered for this performance segment.

Features

Clutch Type:

Wet multi-plate clutch.

Final Drive:

Chain drive.

📐 Dimensions

Exterior

Wheelbase:

Refer to manual for precise measurements (typically around 1450-1500 mm).

Seat Height:

Refer to manual for precise measurements (typically high, around 900-930 mm).

Weights

Dry Weight Estimate:

Approx. 115-125 kg (varies by model and specifications).

Fuel Tank Capacity:

Refer to manual for exact capacity (typically around 7-9 liters).

🛡️ Safety Features

Ratings

Safety Certification:

CE (Conformité Européenne) compliant for road use in relevant markets.

Active Features

Braking System:

Hydraulic disc brakes front and rear, often with performance calipers (e.g., Brembo).

Lighting:

Headlight, taillight, brake light, and turn signals for road legality.

Passive Features

Frame Construction:

Chromoly steel trellis frame for high strength and rigidity.

💡 Technology Features

Infotainment

Infotainment System:

Minimalist; focused on rider performance. Typically a digital or analog tachometer, speedometer, odometer, trip meter, and indicator lights.

Driver Assistance

Anti-lock Braking System (ABS) was not standard or widely available on performance supermotos in 2006. Likely not present unless a specific variant offered it.

Connectivity

Connectivity Features:

None (e.g., Bluetooth, Wi-Fi, smartphone integration).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific mileage/hours (typically every 15-20 hours or 1000-2000 km for hard use).

Valve Check Interval:

Refer to manual for specific mileage/hours (e.g., every 100-200 hours).

Chain Lubrication Adjustment:

Frequent checks and adjustments recommended, especially after wet riding or off-road excursions.

Fluid Specifications

Engine Oil Type:

Full synthetic motorcycle oil, SAE 10W-40 or 15W-50 (API SG or higher, JASO MA certified) - Manual to confirm exact specification.

Coolant Type:

Ethylene glycol-based antifreeze/coolant with corrosion inhibitors, mixed 50/50 with distilled water. Manual to confirm specific type and capacity.

Brake Fluid Type:

DOT 4 or DOT 5.1 hydraulic brake fluid. Manual to confirm exact type and system capacity.

Fork Oil Type:

Specific suspension fork oil, viscosity (e.g., SAE 5W, 7.5W, 10W) and level to be confirmed in manual.

Known Issues

Common Wear Items:

Clutch plates, brake pads, chain and sprockets, wheel bearings, fork seals (due to aggressive riding and supermoto use).

Potential Electrical Quirks:

Wiring harness connectors, stator output can be areas of attention on older performance bikes. Manual will detail diagnostic procedures.

📚 Vehicle History

Brand Heritage

Brand Origin:

Husqvarna Motorcycles is one of the world's oldest motorcycle manufacturers, founded in Sweden in 1903. Known for off-road prowess.

Model Evolution

Supermoto Development:

The SM series represents Husqvarna's adaptation of their successful motocross/enduro platforms into competitive supermoto machines, blending off-road agility with on-road performance.

Production

Manufacturing Location:

Likely manufactured in Italy during this period, following Husqvarna's acquisition by the Cagiva group.

🏆 Awards & Recognition

Recognitions

Motorcycle Press Reviews:

Husqvarna SM models were generally well-regarded by motorcycle publications for their sharp handling, powerful engines, and distinctive styling. Specific awards for the 2006 models would need verification.