2006 HUSQVARNA Husky TE TC 250 450 510 SM 400 450 510 R SMR 450 R Workshop Manual

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Art.-Nr: 131976

Stichworte: 2006 Husky Husqvarna Motorcycle Motorcycles SM 400 SM 450 SM 450 R SM 510 SM Models SMR 450 R TC 250 TC 450 TC 510 TE 250 TE 450 TE 510

Produktvarianten

Beschreibung

This manual provides comprehensive technical information for the 2006 motorcycle series, encompassing engine variants from 250cc to 510cc. These high-performance machines, including models like the TE250, TC450, and SM510R, are built for demanding off-road and supermoto applications, reflecting a long heritage in motorcycle manufacturing. The 2006 models represent a significant evolution in their design and technology, offering robust performance and reliability for enthusiasts and competitive riders alike. This workshop manual serves as an essential resource for owners and technicians, detailing all aspects of maintenance, repair, and diagnostics. It covers engine teardown and assembly for all specified displacements, chassis components, electrical systems, and includes crucial procedures such as routine maintenance, component overhauls, and adjustments. With detailed troubleshooting guides and technical specifications, this manual empowers users to effectively maintain and repair their motorcycles, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TE/TC/SM

Year:

Engine Variants:

250cc, 400cc, 450cc, 510cc

Model Codes:

TE250, TC250, TE450, TC450, TE510, TC510, SM400R, SM450R, SM510R, SMR450R

Generation

Generation Designation:

This manual covers the 2006 model year, which is part of a significant evolution for Husqvarna's off-road and supermoto lines.

👋 Introduction

Market Position

Segment:

High-performance off-road (Enduro - TE, Motocross - TC) and Supermoto (SM) motorcycles.

Target Audience:

Enthusiasts, mechanics, and owners seeking detailed maintenance and repair information for their 2006 Husqvarna models.

Competitive Analysis

Competitors 2006:

KTM (EXC, SX, SMC), Yamaha (WR, YZ, YZF), Honda (CRF, XR), Suzuki (DRZ, RM-Z), Kawasaki (KLX, KX).

Key Features

Manual Utility:

Empowers users to perform maintenance and repairs themselves, saving money and ensuring proper vehicle upkeep. Acts as a shield against unscrupulous repair practices.

Download Benefit:

Instant availability via download, eliminating shipping delays and the risk of physical damage during use.

Satisfaction Guarantee:

30-day money-back guarantee for purchased manuals.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive coverage for the 2006 Husqvarna TE, TC, and SM model series.

Engine Coverage:

All engine variants listed (250, 400, 450, 510cc) including teardown, assembly, and component diagnostics.

Chassis Coverage:

Frame, suspension (forks, rear shock), brakes, wheels, steering, and bodywork.

Electrical Coverage:

Wiring diagrams, lighting, ignition system, starting system, and component testing.

Page Count

Estimated Pages:

While not explicitly stated, typical workshop manuals for this era and complexity are generally between 300-600 pages.

Manual Type

Type:

Workshop Manual / Service Manual / Repair Manual

Language

Primary Language:

English (Typical for manuals sold to international markets)

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine disassembly, reassembly, valve timing, piston/cylinder inspection, crankshaft and connecting rod checks, lubrication system, cooling system, fuel delivery (carburetor models).

Transmission And Drivetrain:

Gearbox inspection and repair, clutch operation and adjustment, chain drive maintenance, final drive.

Suspension And Steering:

Front fork service (oil changes, seal replacement, internal component checks), rear shock absorber maintenance and adjustment, steering head bearing service.

Braking System:

Brake fluid flushing and bleeding, caliper inspection and service, master cylinder overhaul, pad replacement, disc inspection.

Electrical System:

Wiring diagrams for all models, battery maintenance, charging system (stator, regulator/rectifier), ignition system troubleshooting, starter motor, lighting circuits.

Fuel System:

Carburetor identification, disassembly, cleaning, adjustment, and synchronization (specific carburetor models like Mikuni or Keihin would be detailed).

Exhaust System:

Exhaust pipe and muffler inspection, maintenance.

Bodywork And Frame:

Panel removal and installation, seat, fuel tank, fenders, frame integrity checks.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter cleaning/replacement, chain adjustment and lubrication, spark plug checks, brake fluid checks, tire pressure checks.

Troubleshooting Guides:

Diagnostic procedures for common performance issues, starting problems, electrical faults, and mechanical failures.

Component Overhaul:

Detailed step-by-step instructions for rebuilding major engine components (e.g., cylinder head, gearbox), carburetor overhaul, brake caliper rebuild.

Adjustments:

Carburetor jetting and mixture adjustments, valve clearance adjustments, clutch and throttle cable adjustments, suspension sag adjustments.

Technical Specifications Data:

Torque specifications for all fasteners, engine clearances, fluid capacities, electrical component resistance values.

Technical Depth

Depth Of Coverage:

Comprehensive, covering everything from basic rider maintenance to full engine and gearbox rebuilds, including electrical system diagnostics.

Diagnostic Capability:

Advanced diagnostic procedures for identifying and rectifying complex mechanical and electrical issues.

📊 Manual Specifications

File Format

Format Type:

Searchability:

Likely text-searchable PDF for quick information retrieval.

Print Quality

Print Recommendation:

Suitable for printing individual pages or sections as needed, ideal for workshop use to avoid damage to physical copies.

Binding Type

Digital Binding:

N/A (Digital download)

Paper Type

Digital Paper Type:

N/A (Digital download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, single-cylinder (typically SOHC, but specific valve train configuration would be detailed in the manual).

Bore X Stroke:

Varies by displacement: e.g., for 450cc approx. 97mm x 60.8mm (need specific model for exact figures).

Cooling System:

Liquid-cooled.

Displacement:

250cc, 400cc, 450cc, 510cc (specific engine designations like 'FE' or 'SMR' may imply specific bore/stroke).

Performance

Horsepower Range:

Typically 40-55 HP depending on displacement and model (Enduro vs. Motocross vs. Supermoto tune).

Torque Range:

Varies significantly by displacement, but generally strong low-end and mid-range torque for off-road applications.

Fuel System

Fuel Delivery:

Carburetor (likely Mikuni TM series or Keihin FCR series).

Carburetor Size:

Typically 36-40mm for these displacements.

Ignition

Ignition System:

Digital CDI.

Lubrication

Oil System:

Dry sump lubrication system is common for performance Husqvarnas of this era.

🔧 Transmission

Standard

Transmission Type:

6-speed manual sequential gearbox.

Optional

Transmission Options:

N/A (Standard 6-speed)

Features

Clutch Type:

Wet, multi-plate clutch with hydraulic actuation.

Gear Ratios:

Specific gear ratios are detailed within the manual for each model variant.

📐 Dimensions

Exterior

Seat Height:

Varies by model, but typically high for off-road riding (e.g., ~37-39 inches).

Weights

Dry Weight:

Typically around 240-260 lbs (109-118 kg) depending on the specific model.

🛡️ Safety Features

Ratings

Safety Certification:

Motorcycles are not typically subject to crash test ratings in the same way as cars. Focus is on design for intended use.

Active Features

Braking System:

Hydraulic disc brakes front and rear. Brembo components are often used.

Passive Features

Frame Construction:

Chromoly steel frame for strength and rigidity.

💡 Technology Features

Infotainment

Infotainment Systems:

N/A (Primarily a functional, performance-oriented motorcycle with minimal electronic amenities beyond engine management and basic lighting).

Driver Assistance

Assistance Features:

N/A (No electronic rider aids like ABS or traction control on these models).

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10-20 hours of use or annually, depending on riding conditions. Manual will specify exact interval and oil type.

Valve Adjustment Interval:

Around 30-50 hours of use or annually. Manual provides specific clearance values.

Chain Maintenance:

Regular cleaning, lubrication, and tension adjustment are critical.

Fluid Specifications

Engine Oil Type:

High-quality motorcycle-specific synthetic or semi-synthetic oil, typically SAE 10W-40 or 15W-50. Manual will specify exact API rating and viscosity.

Coolant Type:

Ethylene glycol based coolant with corrosion inhibitors. Manual specifies mixture ratio and type.

Brake Fluid Type:

DOT 4 or DOT 5.1 brake fluid. Manual will specify.

Known Issues

Common Wear Items:

Clutch plates, brake pads, fork seals, wheel bearings, and chain/sprockets are common wear items on high-performance off-road bikes.

Potential Failures:

Depending on the specific engine design of the 2006 models, some potential issues might include valve seat wear, piston ring wear at higher mileage, or electrical connector corrosion if not properly maintained. The manual would detail checks for these.

Specific Maintenance Tasks

Carburetor Cleaning:

Regular cleaning and re-jetting might be required based on altitude and fuel quality. The manual details the process.

Suspension Service:

Fork oil changes and rear shock service are recommended at regular intervals to maintain performance and longevity.

📚 Vehicle History

Brand Heritage

Brand Origin:

Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, founded in Sweden in 1903.

Model Evolution

2006 Context:

The 2006 models represented a significant step forward for Husqvarna, incorporating modern designs and technologies, often shared with BMW ownership at the time.

Production

Manufacturing Location:

Primarily Italy during this period, under BMW ownership.

🏆 Awards & Recognition

Recognitions

Motorcycle Reviews 2006:

While specific awards for the 2006 models are not readily cited, Husqvarna's off-road bikes historically performed well in competitive off-road and supermoto racing, indicating robust engineering.

Ratings

Performance Ratings:

Generally regarded as capable and competitive in their respective classes for their era.