Kawasaki KX250 F 2006 Digital Service Repair Manual

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Stichworte: 2006 F Models Kawasaki KX250 F Motorcycle Motorcycles

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Beschreibung

The Kawasaki KX250F is a liquid-cooled, four-stroke, DOHC, four-valve single-cylinder motocross competition bike introduced to the market in 2006. This model, identified by chassis code KX250F6F, is engineered for performance-oriented off-road riders and motocross racers, building on Kawasaki's extensive legacy in the sport. It features a Keihin FCR37 carburetor with an acceleration pump for responsive power delivery and a robust perimeter frame for rigidity and rider feedback. The KX250F is known for its potent engine and capable chassis, earning a strong reputation within the motocross community. This comprehensive service manual in English provides detailed guidance for maintaining and repairing the 2006 Kawasaki KX250F. It covers a wide array of systems, including the engine's top end, lubrication, fuel, cooling, electrical, and drivetrain components, as well as suspension, brakes, wheels, tires, steering, and frame. The manual offers step-by-step procedures for periodic maintenance, engine removal and installation, rebuilds, and diagnostics, complete with diagrams. It is designed to be a valuable resource for owners and technicians, ensuring the optimal performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KX250F

Year:

Codes

Chassis Code:

KX250F6F

👋 Introduction

Market Position

Segment:

Motocross Competition Bike

Target Audience:

Motocross racers and performance-oriented off-road riders

Competitive Analysis

Competitors 2006:

Honda CRF250R, Yamaha YZ250F, Suzuki RM-Z250

Key Features Of Vehicle

Engine Type:

Liquid-cooled, Four-stroke, DOHC, four-valve single

Carburetion:

Keihin FCR37 (Flat CR) with acceleration pump

Key Features Of Manual

Completeness:

Complete coverage, mirroring dealer workshop manuals

Usability:

Simple to use, packed with essential information

📋 Manual Details

Coverage Areas

Manual Type:

Digital Service Repair Manual

Language:

English

Format:

Additional Requirements:

Adobe PDF Reader, WinZip

Compatibility:

All Versions of Windows & Mac

Zoom Functionality:

Yes (Zoom In/Out)

📖 Manual Coverage

Systems Covered

Engine Top End:

Included (Piston, Rings, Cylinder Head, Valves, Camshafts)

Engine Right Side:

Included (Clutch, Gearbox Components)

Engine Lubrication System:

Included (Oil Pump, Passages, Oil Cooler if applicable)

Crankshaft Transmission:

Included (Crankshaft Assembly, Gearbox Internals, Shift Drum)

Fuel System:

Included (Carburetor Assembly, Fuel Lines, Fuel Pump if applicable)

Cooling System:

Included (Radiator, Hoses, Water Pump)

Electrical System:

Included (Wiring Diagrams, Ignition System, Lighting, CDI Unit)

Suspension:

Included (Front Forks, Rear Shock Absorber, Linkages)

Brakes:

Included (Front and Rear Brake Systems, Calipers, Master Cylinders, Lines)

Wheels Tires:

Included (Wheel Bearings, Rim Specifications, Tire Mounting)

Final Drive:

Included (Chain Adjustment, Sprockets)

Steering:

Included (Handlebar, Steering Stem Bearings)

Frame:

Included (Chassis Inspection, Component Fasteners)

Appendix:

Included (Torque Settings, Fluid Capacities, Troubleshooting Guides)

Procedures Included

General Information:

Included (Vehicle Identification, Safety Precautions)

Periodic Maintenance:

Included (Service Intervals, Checks, Adjustments)

Engine Removal Installation:

Included (Step-by-step procedures for engine removal and reinstallation)

Troubleshooting:

Included (Diagnosis of common problems and their solutions)

Rebuilds:

Included (Detailed procedures for engine and component rebuilds)

Diagnostics:

Included (System checks, fault finding)

Technical Depth

Depth:

Comprehensive (From basic maintenance to complete engine rebuilds and electrical diagnostics)

Diagrams:

Step-by-step diagrams included for all workshop procedures

📊 Manual Specifications

File Format

Format:

Searchability:

Likely text-searchable within PDF reader

Print Quality

Quality:

Digital (Dependent on original source and output device)

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, Single-cylinder, DOHC, 4-valve

Displacement:

249 cc

Bore X Stroke:

72.0 x 61.1 mm

Compression Ratio:

12.5:1

Cooling System:

Liquid-cooled

Performance

Horsepower:

Approx. 40-42 HP (Manufacturer specific, not explicitly stated but typical for class)

Torque:

Not explicitly stated, but designed for high RPM power delivery

Fuel System

Carburetor:

Keihin FCR37 with Accelerator Pump

Fuel Type:

Unleaded gasoline

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Clutch:

Wet, multi-disc, manual

Final Drive:

Chain drive

📐 Dimensions

Exterior

Length:

Approx. 2180 mm (85.8 in)

Width:

Approx. 800 mm (31.5 in)

Height:

Approx. 1260 mm (49.6 in)

Weights

Dry Weight:

Approx. 95.2 kg (210 lbs)

Fuel Capacity:

7.0 L (1.8 US gal)

🛡️ Safety Features

Ratings

Safety Features Note:

As a competition off-road vehicle, standard automotive safety ratings do not apply. Focus is on rider protection and machine control.

Active Features

Brakes:

Hydraulic disc brakes (front and rear) for superior stopping power.

Suspension:

Advanced suspension systems (e.g., Showa SFF forks) designed for stability and control over rough terrain.

Passive Features

Frame Construction:

Strong perimeter frame for chassis rigidity and rider feedback.

💡 Technology Features

Infotainment

Infotainment Features:

N/A (Competition off-road motorcycle; no infotainment system)

Driver Assistance

Assistance Features:

N/A (Focus is on rider control, not electronic rider aids)

Connectivity

Connectivity Features:

N/A (No connectivity features)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual; typically every 10-15 hours of riding or annually, whichever comes first.

Air Filter Cleaning:

Frequent checks and cleaning/replacement recommended, especially in dusty conditions.

Spark Plug Check:

Refer to manual for specific mileage or hours.

Fluid Specifications

Engine Oil Type:

SAE 10W-40 API SG or higher, JASO MA standard motorcycle oil. Manual will specify exact grade and capacity.

Coolant Type:

High-quality permanent type anti-freeze coolant, mixed with distilled water (50:50 ratio). Manual will specify exact type and capacity.

Brake Fluid Type:

DOT 4 hydraulic brake fluid. Manual will specify exact type.

Known Issues

Common Wear Items:

Clutch plates, piston rings, valve guides, wheel bearings, suspension seals are common wear items in high-performance motocross bikes.

Carburetor Tuning:

Tuning the Keihin FCR carburetor can be sensitive to altitude and temperature changes, requiring periodic adjustment.

Suspension Maintenance:

Regular fork seal and oil changes, and shock absorber service are crucial for optimal performance.

📚 Vehicle History

Brand Heritage

Kawasaki Motocross Legacy:

Kawasaki has a long and successful history in motocross racing, known for performance-oriented and innovative designs.

Model Evolution

Kx250F Introduction:

The KX250F was introduced to compete in the highly popular four-stroke motocross segment, evolving from Kawasaki's two-stroke lineage.

Production

Manufacturing Location:

Typically Japan

🏆 Awards & Recognition

Recognitions

Model Reputation:

The KX250F platform is generally well-regarded in the motocross community for its potent engine and capable chassis, often receiving positive reviews from specialized publications.