2006 Mercedes M-Class (W164) Service and Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: M-Class Generation Chassis Code: W164 Production Years: 2005-2011 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and Mercedes-Benz owners seeking...

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Stichworte: 2006 Car Cars Featured M Class Mercedes W164

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Beschreibung

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

M-Class

Generation

Chassis Code:

Production Years:

2005-2011

👋 Introduction

Market Position

Target Audience:

DIY enthusiasts, independent repair shops, and Mercedes-Benz owners seeking detailed repair information

Competitive Analysis

Advantage:

Exact same manual used by dealership technicians, providing authoritative and accurate information

Key Features

Features:

Step-by-step instructions, diagrams, illustrations, wiring schematics, specifications, A-Z repair coverage

Usability:

Easy-to-use PDF format, printable pages, searchable content

📋 Manual Details

Coverage Areas

Model Year Coverage:

Variant Coverage:

All models and trim levels for 2006 M-Class (W164)

Page Count

Estimated Page Count:

Extensive (specific count not provided, but described as 'everything you will ever need')

Manual Type

Type:

Factory Service and Repair Manual

Language

Language:

English

Format

Format:

Speed Download

Download Speed:

Advertised as 'Speed Download'

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive diagnosis, repair, and maintenance of all W164 engine variants (specific engines like ML350, ML500, etc. would be detailed within)

Control System:

Engine control units (ECU), transmission control units (TCU), body control modules (BCM), and other electronic control systems

Mechanical:

Detailed procedures for mechanical components including engine, drivetrain, chassis, and body

Fuel Service:

Fuel injection systems, fuel pump, fuel filter replacement, and related diagnostic procedures

Emission Control:

Emission control systems, catalytic converters, oxygen sensors, and emissions testing related information

Intake Exhaust Cooling:

Cooling system diagnosis and repair, radiator, water pump, thermostat, and exhaust system components

Lube:

Lubrication points, fluid specifications, and recommended lubrication intervals

Ignition Starting Charging:

Ignition system components, starter motor, alternator, battery testing, and charging system diagnosis

Auto Transmission:

Automatic transmission service, repair, and diagnostic procedures, including fluid changes and component overhaul

Manual Transmission:

Manual transmission service and repair procedures (if applicable to specific W164 models)

Transfer Propeller Shaft:

Transfer case and propeller shaft maintenance and repair

Drive Shaft:

Front and rear drive shafts, CV joints, and related components

Differential:

Front and rear differential service, maintenance, and repair

Axle Suspension:

Front and rear suspension systems, control arms, shock absorbers, springs, and alignment specifications

Tire Wheel:

Tire pressure monitoring, wheel balancing, and tire rotation procedures

Brake Control:

Brake system control modules (e.g., ABS, ESP), hydraulic circuits, and diagnostic procedures

Brake:

Brake pad and rotor replacement, brake caliper service, brake fluid flush, and troubleshooting

Parking Brake:

Parking brake system adjustment and repair

Steering Column:

Steering column assembly, ignition lock cylinder, and steering wheel removal/installation

Power Steering:

Power steering system diagnosis, fluid service, pump, and rack replacement

Air Condition:

HVAC system diagnosis, refrigerant recharge, component replacement (compressor, evaporator, heater core)

Suppl Restraint System:

Airbag system diagnosis, SRS module replacement, and component testing

Seat Belt:

Seat belt system inspection, repair, and replacement

Engine Immobilizer:

Immobilizer system functionality and troubleshooting

Cruise Control:

Cruise control system diagnosis and repair

Wiper Washer:

Wiper and washer system components, motors, and linkages

Door Lock:

Power door lock system diagnosis, actuator replacement, and keyless entry

Meter Audio Visual:

Instrument cluster, infotainment system, audio components, and multimedia interfaces

Horn:

Horn system components and wiring

Windshield Glass Mirror:

Windshield replacement, mirror assembly, and glass components

Instrument Panel:

Instrument panel removal, installation, and associated components

Seat:

Seat adjustment mechanisms, heating elements, and power seat components

Engine Hood Door:

Hood and door mechanisms, latches, hinges, and seals

Exterior Interior:

Exterior trim, interior trim panels, body panels, and weatherstripping

Electrical:

General electrical system troubleshooting, wiring harnesses, fuses, relays, and lighting

Multiplex Can Communication:

CAN bus network diagnosis, multiplex communication systems, and fault tracing

Procedures Included

Maintenance:

Routine maintenance tasks, fluid checks, filter replacements, and inspections

Diagnosis:

Step-by-step diagnostic procedures for identifying and resolving common and complex faults

Repair:

Complete repair instructions for all covered systems, from minor adjustments to major component overhauls

Troubleshooting:

Troubleshooting guides and flowcharts for various symptoms and error codes

Installation:

Instructions for installing and replacing various components and accessories

Technical Depth

Depth:

Factory level technical depth, covering everything from basic maintenance to complex diagnostics and rebuilds

Content Type:

Vehicle specific, not generic repair information

📊 Manual Specifications

File Format

Format:

Compatibility:

Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac

Requirements:

Adobe PDF Reader, Winzip (free online)

Print Quality

Printability:

All pages are printable; ability to blow up images and print enlarged copies

Binding Type

Type:

Digital (PDF), no physical binding

Paper Type

Physical Media:

Not applicable (digital format)

⚙️ Engine Specifications

Primary Engine

Engine Variants 2006:

Likely includes ML350 (3.5L V6 M272), ML500 (5.0L V8 M113), and potentially ML63 AMG (6.2L V8 M156). Manual details would confirm specific engines covered.

Performance

Power Torque Details:

Detailed power and torque figures, engine tuning procedures, and performance specifications for all applicable engines

Fuel System

Injection Type:

Likely multi-port fuel injection (MPI) or direct injection (DI) depending on engine variant, with detailed component specifications

🔧 Transmission

Standard

Transmission Type:

Likely 7-speed automatic transmission (7G-TRONIC). Manual transmission coverage would be specific to any W164 models equipped with one.

Optional

Optional Transmissions:

N/A for 2006 W164 M-Class, primarily automatic.

Features

Transmission Features:

Detailed procedures for transmission fluid and filter changes, torque converter service, and electronic shift control diagnostics

📐 Dimensions

Exterior

Body Style:

5-door SUV

Wheelbase:

Approximately 114.7 inches (2916 mm)

Weights

Curb Weight:

Varies by engine and configuration, typically between 4,500 - 5,000 lbs (2041 - 2268 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

Likely 5-star rating based on Mercedes-Benz's typical safety performance in this era.

IIHS Crash Test:

Generally received good ratings from IIHS, manual would detail specific structural integrity and component safety.

Active Features

Active Safety:

Electronic Stability Program (ESP), Anti-lock Braking System (ABS), Traction Control System (TCS), Brake Assist (BAS)

Passive Features

Passive Safety:

Front and side airbags, curtain airbags, pre-tensioner seatbelts, active front head restraints

💡 Technology Features

Infotainment

Infotainment System:

COMAND APS (Cockpit Management and Navigation Display) with options for CD changer, navigation, and premium audio systems.

Driver Assistance

Driver Assistance Features:

Parktronic (parking sensors), optional adaptive cruise control (DISTRONIC), and rain-sensing wipers.

Connectivity

Connectivity Options:

Bluetooth hands-free calling, potentially auxiliary audio input.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000 miles or 1 year, using synthetic oil. Specifics vary by engine, consult manual.

Major Service Mileage:

Intervals for spark plug replacement, transmission fluid changes, and coolant flushes would be detailed, often around 30,000-60,000 miles.

Fluid Specifications

Engine Oil Spec:

Likely MB 229.5 or MB 229.51 synthetic oil (e.g., Mobil 1 0W-40 or 5W-40), exact specification depends on engine variant.

Transmission Fluid Spec:

Likely MB 236.14 ATF (for 7G-TRONIC). Crucial to use the correct specification.

Coolant Spec:

Likely MB 325.0 or MB 326.0 coolant (blue or green ethylene glycol-based). Requires a 50/50 mix with distilled water.

Known Issues

Common W164 Issues:

Potential issues include: intake manifold flap issues (M272 engine), oil cooler leaks, mass air flow sensor failures, and suspension component wear. Manual will offer diagnosis and repair for these.

📚 Vehicle History

Brand Heritage

Brand Focus:

Mercedes-Benz is renowned for luxury, engineering, and safety innovations.

Model Evolution

W164 Introduction:

The W164 M-Class was a significant redesign from the W163, introducing a more refined interior, improved handling, and advanced technology.

W164 Design Language:

Emphasized a more aerodynamic and sculpted exterior design, moving away from the boxier predecessor.

🏆 Awards & Recognition

Recognitions

Previous Awards:

The M-Class line has historically received numerous awards for safety, luxury, and overall capability. Specific awards for the 2006 model year would be detailed if significant.