Purpose:
A critical tool for owners and technicians to perform repairs, maintenance, and diagnostics on 2006 Polaris 2-stroke snowmobiles, mirroring dealer-level information.
Advantage:
Provides comprehensive coverage for a wide range of 2006 models, including both carbureted and fuel-injected variants, offering a cost-effective alternative to authorized dealer services.
Features:
Instant download, complete workshop coverage, detailed diagrams, torque specifications, troubleshooting guides, printable pages.
Main Sections:
Specifications, General Information, Maintenance, Carburetion, Cleanfire Fuel Injection, Engines, Clutching, Final Drive, Brake System, Front Suspension and Steering, Rear Suspensions, Chassis and Hood, Electrical Systems, Wire Diagram
Type:
Workshop Service Repair Manual (Original FSM)
Engine:
Complete engine teardown, rebuild, troubleshooting, specifications, lubrication, pistons, crankshaft, connecting rods, cylinders, heads.
Fuel System:
Carburetor tuning, rebuilding, jetting; Fuel injection system diagnostics, components (injectors, fuel pump, ECU), troubleshooting.
Clutching:
Primary and secondary clutch inspection, maintenance, adjustment, rebuild procedures, spring and weight options.
Suspension:
Front and rear suspension systems, including shocks, springs, control arms, steering components, lubrication, alignment.
Electrical:
Ignition system, charging system (stator, regulator/rectifier), lighting, starting system, wire diagrams, component testing.
Brakes:
Brake system maintenance, bleeding, pad replacement, caliper service, master cylinder, hydraulic lines.
Chassis And Body:
Frame inspection, body panel removal/installation, seat, hood, skis, track system, storage.
Final Drive:
Chaincase lubrication, inspection, sprocket replacement, reverse gear system.
Maintenance:
Regular service intervals, fluid changes (oil, coolant), lubrication points, belt inspection/replacement, spark plug maintenance.
Troubleshooting:
Diagnostic procedures for common issues, starting problems, engine performance issues, electrical faults, suspension problems.
Repair Rebuild:
Complete tear down and reassembly guides for major components and systems, including engine rebuilds, transmission service, suspension overhauls.
Installation:
Instructions for installing various parts and accessories, as well as procedures for component replacement.
Depth:
Comprehensive, covering everything from basic maintenance to complete overhauls, with detailed diagrams and specifications.
Engine Families:
340cc, 500cc, 550cc, 600cc (including HO variants), 700cc, 900cc 2-stroke engines.
Technical Details:
Manual will detail specific horsepower, torque, and RPM ranges for each engine displacement, often varying by model and tune.
Fuel Delivery:
Covers Mikuni, Keihin carburetors and Polaris Cleanfire electronic fuel injection systems.
Oil Type:
Details specific Polaris 2-stroke synthetic oil requirements and oil injection system service. Mentions correct viscosity for various temperatures.
System Type:
Covers CDI (Capacitor Discharge Ignition) and electronic ignition components, including stator, ignition coil, and related sensors.
General:
No formal crash ratings for snowmobiles, but manual covers safety-related components like brakes, steering, and protective bodywork.
Features:
Emphasis on proper maintenance of braking systems, steering components, and track tension for safe operation.
Features:
Covers structural integrity of the chassis, hood, and body panels, ensuring proper fitment and securing of all components.
Features:
Limited infotainment features typical of snowmobiles of this era, focusing on essential controls, gauges, and potentially diagnostic indicators.
Features:
Focus on mechanical and electrical systems that contribute to safe and effective operation, rather than electronic driver aids.
Features:
No external connectivity features; internal diagnostics via electrical system and troubleshooting codes.
Cleanfire:
Detailed coverage of the Cleanfire EFI system, including component identification, sensor functions, and diagnostic procedures for optimal performance and emissions.
Intervals:
Manual details recommended intervals for oil changes, spark plug inspection/replacement, chaincase lubrication, bearing checks, clutch service, and suspension greasing.
Coolant:
Specifies the type and mixture ratio of antifreeze/coolant required for the cooling system.
Chaincase Oil:
Details the specific type and quantity of lubricant for the chaincase and reverse gear mechanism.
Common Problems:
While not explicitly listed as 'known issues' in a marketing sense, the manual's troubleshooting section implicitly covers common points of failure and diagnostic steps for performance, starting, and electrical issues prevalent in 2-stroke engines of this era.
Procedures:
Provides step-by-step guidance for replacing wear items such as brake pads, drive belts, suspension bushings, and electrical components.
Brand:
Polaris is a long-standing American manufacturer known for its snowmobiles, ATVs, and UTVs, with a history of innovation in the powersports industry.
2006 Context:
The 2006 model year represented a significant period for Polaris, with the introduction and refinement of platforms like the Fusion, offering advanced chassis designs and more powerful engine options.
Manufacturing:
Polaris snowmobiles are primarily manufactured in the United States.
