Polaris FST Touring 2006 Workshop Service Repair Manual

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Art.-Nr: 104098

Stichworte: 2006 ATV FST Touring Misc Polaris Powersports Snowmobile

Produktvarianten

Beschreibung

The 2006 Polaris FST Touring is a turbocharged four-stroke snowmobile engineered for comfort and long-distance trail riding, accommodating two passengers. Built upon the FST platform, this model emphasizes a balance of performance and rider amenities, distinguishing itself in the touring segment against competitors like the Ski-Doo Grand Touring and Yamaha Vector. Its robust construction and Polaris's heritage in snowmobile manufacturing contribute to its reputation for reliability and capability in varied winter conditions. This comprehensive workshop service repair manual provides detailed guidance for the complete service and repair of the 2006 Polaris FST Touring. It covers all essential vehicle systems, including the 750cc Liberty Cleanfire® FST engine, fuel injection, ignition, drive, suspension, braking, steering, and electrical systems. The manual offers step-by-step instructions for maintenance, troubleshooting, diagnostics, disassembly, and assembly, supported by detailed wiring diagrams and specifications, making it an indispensable resource for owners and technicians.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

FST Touring

Year:

Codes

Vehicle Platform:

Manual Product Code:

N/A (Digital Download)

👋 Introduction

Market Position

Segment:

Touring/Trail Snowmobile

Target Audience:

Owners and technicians seeking in-depth maintenance and repair information.

Competitive Analysis

Competitors 2006:

Ski-Doo Grand Touring, Yamaha Vector, Arctic Cat Panther.

Key Features Vehicle

Engine Type:

Turbocharged Four-Stroke

Touring Capabilities:

Designed for comfort and long-distance riding with a focus on rider and passenger amenities.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete service and repair of the 2006 Polaris FST Touring snowmobile.

Secondary Coverage:

Includes troubleshooting, diagnostics, maintenance, and component-level repair procedures.

Page Count

Estimated Pages:

Hundreds (printable)

Manual Type

Type:

Workshop Service Repair Manual (Factory Authorized)

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, including disassembly, assembly, component inspection, and torque specifications for the Polaris Liberty 750cc Cleanfire® FST engine.

Fuel System:

Fuel injection system, throttle body, fuel pump, fuel filter, fuel lines, and EFI system diagnostics.

Ignition System:

Ignition coil, spark plugs, CDI unit, and related wiring diagrams.

Drive System:

Drive clutch, driven clutch, belt replacement, primary and secondary clutch alignment, and chaincase inspection/service.

Suspension:

Front IFS (Independent Front Suspension) components, rear suspension system (including shocks, springs, and linkages), and alignment procedures.

Braking System:

Hydraulic disc brake system, caliper service, brake pad replacement, fluid bleeding, and master cylinder.

Steering System:

Handlebars, steering post, tie rods, steering linkage, and knuckle service.

Electrical System:

Complete electrical system, including battery, stator, rectifier/regulator, lighting, starter system, and detailed wiring diagrams.

Bodywork And Chassis:

Body panel removal/installation, seat assembly, windshield, tunnel, and chassis components.

Cooling System:

Radiator, coolant lines, thermostat, and coolant specifications.

Exhaust System:

Exhaust manifold, muffler, and heat shield inspection and service.

Procedures Included

Maintenance:

Routine maintenance checks, lubrication points, track tension adjustment, and scheduled service intervals.

Troubleshooting:

Comprehensive diagnostic charts and symptom-based troubleshooting guides for common and uncommon issues.

Repair:

Step-by-step repair instructions for all major vehicle systems and components.

Disassembly And Assembly:

Detailed procedures for taking apart and reassembling all vehicle systems, with specific torque values.

Wiring Diagrams:

Complete, high-quality electrical wiring schematics for all circuits and components.

Technical Depth

Depth:

Comprehensive, covering everything from basic adjustments to complete engine and transmission rebuilds.

Diagnostics:

Advanced diagnostic procedures, including EFI system analysis and fault code interpretation (if applicable).

Special Tools:

Identification and usage instructions for specialized tools required for specific repairs.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely searchable text, enabling quick navigation to specific topics.

Print Quality

Quality:

High-resolution, suitable for professional printing.

Binding Type

Binding:

N/A (Digital Download - user printable)

Paper Type

Paper Type:

N/A (Digital Download - user printable)

⚙️ Engine Specifications

Primary Engine

Engine Make:

Polaris

Engine Model:

Liberty 750cc Cleanfire® FST

Engine Type:

3-cylinder, 4-stroke, turbocharged, liquid-cooled

Displacement:

750 cc (45.7 cu. in.)

Bore X Stroke:

77.0 mm x 65.0 mm (3.03 in. x 2.56 in.)

Compression Ratio:

8.5:1 (typical)

Performance

Horsepower:

Approx. 140 hp (factory figures may vary)

Torque:

N/A (Specific figures not readily available, but significant due to turbocharger)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Turbocharger

Fuel Type:

Unleaded gasoline (minimum 87 octane recommended, premium may be preferred for optimal performance)

Oil Capacity

Oil Capacity:

Refer to manual for exact capacity (typically 3-4 liters including filter).

Oil Type

Oil Type:

SAE 0W-40 Synthetic or Polaris Synthetic 4-Stroke Snowmobile Oil recommended.

🔧 Transmission

Standard

Type:

CVT (Continuously Variable Transmission) with Polaris P-85/P-90 clutches

Optional

Optional Transmission:

Features

Drive System:

Chaincase driven rear suspension

Gear Ratios:

Variable via CVT primary and secondary clutches.

Fluid Type

Chaincase Oil:

Polaris Synthetic Chaincase Lubricant or equivalent (check manual for specific viscosity).

📐 Dimensions

Exterior

Length:

Approximately 116 inches (294.6 cm)

Width:

Approximately 48 inches (121.9 cm)

Height:

Approximately 49 inches (124.5 cm)

Weights

Dry Weight:

Approximately 585 lbs (265 kg)

Fuel Capacity:

11.6 gallons (43.9 L)

Seating Capacity:

2-passenger

🛡️ Safety Features

Ratings

Crash Safety Ratings:

N/A (Snowmobiles typically do not undergo automotive crash testing like cars).

Active Features

Braking:

Hydraulic Disc Brake with Stainless Steel Rotor

Throttle Control:

Thumb throttle with safety detent

Passive Features

Kill Switch:

Emergency engine shut-off tether (operator strap)

Lighting:

Halogen headlights, taillight, brake light

Windscreen:

Tall windscreen for rider protection

💡 Technology Features

Infotainment

Instrument Cluster:

Digital and analog gauges displaying speed, RPM, fuel level, coolant temperature, and diagnostic indicators.

Driver Assistance

No Advanced Driver Assistance:

Snowmobiles of this era do not feature automotive-style driver assistance systems.

Connectivity

No Connectivity Features:

No modern connectivity features like Bluetooth or GPS integration.

🔧 Maintenance

Service Intervals

Oil Change:

Every 1,000 miles or annually (whichever comes first), or as specified by the manual for severe use.

Spark Plugs:

Inspect/replace every 2,000 miles or as needed based on performance.

Drive Belt:

Inspect every 1,000 miles for wear and damage; replace as needed.

Track Tension:

Check and adjust according to manual specifications every 500 miles.

Clutch Cleaning:

Recommended annually or every 2,000 miles for optimal performance.

Fluid Specifications

Coolant:

Polaris Premium Coolant or equivalent (50/50 mix of antifreeze and distilled water recommended).

Brake Fluid:

DOT 4 hydraulic brake fluid.

Known Issues

Turbocharger Wear:

Early turbocharged models can be susceptible to turbocharger issues if not properly maintained (e.g., oil changes, cool-down periods).

Belt Slippage:

Can occur with worn belts, improper clutch alignment, or heavy load conditions.

Efi Sensor Issues:

Like many EFI systems, sensors (e.g., throttle position sensor, MAP sensor) can require calibration or replacement over time.

📚 Vehicle History

Brand Heritage

Manufacturer:

Polaris Industries Inc. is a long-standing American manufacturer of snowmobiles, ATVs, and motorcycles, founded in 1954.

Model Evolution

Fxt Series:

The FST designation indicated Polaris's foray into turbocharged four-stroke engines, offering a different performance and efficiency profile compared to their traditional two-strokes.

Touring Focus:

The 'Touring' model emphasized comfort, rider and passenger seating, and luggage capacity for extended journeys.

Production

Production Years:

The Polaris FST series, including the Touring variant, was produced in the mid-2000s, with 2006 being a key model year for this platform.

🏆 Awards & Recognition

Recognitions

Industry Recognition:

While specific awards for the 2006 FST Touring are not widely publicized, Polaris snowmobiles generally received positive reviews for performance and touring comfort during this period.