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    Subaru Impreza WRX STI 2006 Service Repair Manual

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    This manual covers the 2006 Subaru Impreza WRX STI, a performance-oriented compact sedan and wagon renowned for its rally-bred engineering. Built on the third generation (GD) chassis, this model is...
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    Art.-Nr: 89156
    This manual covers the 2006 Subaru Impreza WRX STI, a performance-oriented compact sedan and wagon renowned for its rally-bred engineering. Built on the third generation (GD) chassis, this model is distinguished by its turbocharged 2.5L Boxer engine, delivering 300 horsepower and 290 lb-ft of torque, coupled with a standard 6-speed manual transmission and all-wheel drive system featuring a Driver Controlled Center Differential (DCCD). Its iconic status is cemented by its strong connection to World Rally Championship success and consistent praise for its exceptional handling, acceleration, and all-weather capability, making it a highly sought-after vehicle for performance driving enthusiasts. This comprehensive factory service manual provides detailed guidance for the maintenance, repair, and diagnostics of the 2006 Subaru Impreza WRX STI. Covering mechanical and electrical systems, bodywork, and crucial technical specifications, the manual includes procedures for engine assembly, transmission service, brake and suspension systems, and electrical component troubleshooting. With over 1500 pages of information, it details scheduled maintenance, component disassembly and reassembly, diagnostic trouble codes, and specific fluid requirements, serving as an indispensable resource for owners, mechanics, and technicians to ensure the optimal performance and longevity of their vehicle.
    🏷️ Basic Information
    Identification
    Make:
    Subaru
    Model:
    Impreza WRX STI
    Year:
    2006
    Model Code:
    GDB
    Generation
    Generation Name:
    Third Generation (GD)
    Generation Years:
    2000-2007
    Codes
    Chassis Code:
    GDB-F (specific to 2006-2007 model updates)
    👋 Introduction
    Market Position
    Segment:
    Performance Compact Sedan/Wagon
    Reputation:
    Iconic rally-bred performance car, known for all-wheel drive and turbocharged power
    Competitive Analysis
    Key Competitors:
    Mitsubishi Lancer Evolution, Ford Focus RS, Volkswagen Golf GTI
    Key Features
    Performance Focus:
    Engineered for performance driving, rallying heritage
    AWD System:
    Symmetrical All-Wheel Drive with Driver Controlled Center Differential (DCCD)
    Engine Type:
    Turbocharged Boxer engine
    Transmission:
    Standard 6-speed manual transmission
    📋 Manual Details
    Coverage Areas
    Primary Coverage:
    Mechanical, Electrical, Body, Maintenance, Diagnostics
    Secondary Coverage:
    Troubleshooting, Wiring Diagrams, Specifications
    Page Count
    Estimated Page Count:
    1500+
    Manual Type
    Type:
    Factory Service Manual / Repair Manual
    Language
    Language:
    English
    Format
    Format:
    PDF Download
    📖 Manual Coverage
    Systems Covered
    Engine Mechanical:
    Engine assembly, cylinder head, block, lubrication system, cooling system, timing system
    Engine Performance:
    Turbocharger system, intercooler, fuel injection, ignition system, emissions control
    Transmission:
    6-speed manual transmission (TY856WB1AA), clutch system, drivetrain (front/rear differentials, DCCD)
    Brakes:
    Front and rear brake systems, ABS, parking brake
    Suspension:
    Front and rear suspension components, alignment specifications
    Steering:
    Power steering system, steering column
    Electrical:
    Battery, charging system, starting system, lighting, instruments, accessories, body electrical control units
    Body:
    Body structure, exterior panels, interior trim, doors, glass, HVAC system
    Chassis Electrical:
    Wiring diagrams, connector pinouts, fuse and relay locations
    Procedures Included
    Maintenance:
    Scheduled maintenance, fluid changes, filter replacements, lubrication points
    Repair:
    Component disassembly and reassembly, component testing and replacement
    Diagnostics:
    Troubleshooting charts, symptom analysis, diagnostic trouble codes (DTCs)
    Adjustments:
    Alignment, clutch, brake adjustments
    Installation:
    Major component replacement procedures
    Technical Depth
    Depth:
    Comprehensive; covers basic to advanced repairs and diagnostics
    Diagnostic Tools:
    Detailed diagnostic procedures, including use of Subaru Select Monitor (SSM) if applicable
    📊 Manual Specifications
    File Format
    File Type:
    PDF
    Searchable:
    Yes (typically)
    Print Quality
    Quality:
    High-resolution scans of original factory documents
    Binding Type
    Binding:
    N/A (Digital Download)
    Paper Type
    Paper:
    N/A (Digital Download)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Code:
    EJ257
    Engine Type:
    2.5L DOHC Turbocharged Boxer-4
    Bore X Stroke:
    99.5 mm x 79.0 mm
    Compression Ratio:
    8.0:1
    Displacement:
    2457 cc
    Performance
    Horsepower:
    300 hp @ 6000 rpm
    Torque:
    290 lb-ft @ 4000 rpm
    Fuel System
    Fuel Delivery:
    Multi-point Fuel Injection (MPI)
    Recommended Fuel:
    Premium Unleaded Gasoline (91+ Octane)
    Fuel Tank Capacity:
    15.1 gallons (57 liters)
    🔧 Transmission
    Standard
    Transmission Type:
    6-speed Manual
    Transmission Model:
    TY856WB1AA
    Optional
    Optional Transmission:
    N/A (STI models exclusively manual)
    Features
    AWD System:
    Symmetrical All-Wheel Drive with Driver Controlled Center Differential (DCCD)
    Dccd Modes:
    Manual and Automatic modes for center differential lockup
    Rear Differential:
    Viscous-coupling Limited-Slip Differential (VLSD)
    📐 Dimensions
    Exterior
    Length:
    173.4 inches (4404 mm)
    Width:
    69.7 inches (1770 mm)
    Height:
    57.7 inches (1465 mm)
    Wheelbase:
    103.1 inches (2619 mm)
    Ground Clearance:
    5.5 inches (140 mm)
    Weights
    Curb Weight:
    Approx. 3285 lbs (1490 kg)
    Gross Vehicle Weight Rating:
    Approx. 4355 lbs (1975 kg)
    Cargo
    Trunk Capacity:
    11.3 cu ft (320 liters) (Sedan), Varies by model (Wagon)
    🛡️ Safety Features
    Ratings
    NHTSA Front Impact:
    Not rated or Not Applicable for this specific variant/year in all testing categories
    IIHS Front Impact:
    Good (for similar Impreza models of the era)
    Active Features
    ABS:
    Standard Anti-lock Braking System
    Traction Control:
    Standard
    Electronic Stability Control:
    Not standard on all 2006 WRX STI models, but available or standard on later GD generations.
    Passive Features
    Airbags:
    Front airbags, front side-impact airbags
    Seatbelts:
    3-point front and rear seatbelts with pretensioners
    Crumple Zones:
    Front and rear crumple zones for energy absorption
    💡 Technology Features
    Infotainment
    Audio System:
    Factory AM/FM/CD player with upgraded speaker system
    Navigation:
    Optional factory navigation system
    Driver Assistance
    Cruise Control:
    Standard
    Connectivity
    Auxiliary Input:
    Optional auxiliary input jack
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Every 3,750 miles or 3 months (severe use), 7,500 miles or 6 months (normal use)
    Air Filter Replacement:
    Every 15,000 miles or 12 months
    Spark Plug Replacement:
    Every 30,000-60,000 miles (depending on plug type)
    Timing Belt Replacement:
    Every 60,000 miles or 5 years (if applicable, check for interference engine design)
    Fluid Specifications
    Engine Oil Type:
    SAE 5W-30 Synthetic (check manual for exact spec, e.g., API SM or higher)
    Engine Oil Capacity:
    Approx. 4.8 US quarts (4.5 liters) with filter
    Coolant Type:
    Subaru Super Coolant (Blue) or equivalent silicate-free antifreeze
    Transmission Fluid Type:
    GL-4 or GL-5 Gear Oil (e.g., Subaru Extra-S or equivalent)
    Transmission Fluid Capacity:
    Approx. 3.3 US quarts (3.1 liters)
    Differential Fluid Type:
    GL-5 Gear Oil (Front and Rear)
    Brake Fluid Type:
    DOT 3 or DOT 4 Brake Fluid
    Known Issues
    Engine Knock:
    Potential for detonation/knocking if not properly maintained or if using low-octane fuel.
    Ringland Failure:
    Can occur in EJ257 engines under high stress or with improper tuning/maintenance.
    Clutch Wear:
    High-performance clutch can wear faster with aggressive driving.
    Head Gasket Leaks:
    While less common on EJ257 than earlier EJ series, it's a known Subaru issue to monitor.
    📚 Vehicle History
    Brand Heritage
    Rally Roots:
    Subaru's strong connection to the World Rally Championship (WRC)
    Model Evolution
    Gd Generation Updates:
    The 2006 model represents a facelift and powertrain update for the GD chassis Impreza WRX STI.
    Sti Philosophy:
    STI (Subaru Tecnica International) models are performance-tuned versions of the standard Impreza.
    Production
    Production Period:
    2006 model year
    Manufacturing Location:
    Japan
    🏆 Awards & Recognition
    Recognitions
    Car And Driver 10Best:
    Subaru Impreza WRX (non-STI) often featured on Car and Driver's 10Best lists for its class and performance
    Rally Championships:
    WRX STI platform achieved significant success in WRC, reinforcing its performance credentials.
    Ratings
    Performance Reviews:
    Consistently praised by automotive journalists for its handling, acceleration, and AWD capability.
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