Suzuki King Quad LT-A500FK6 2006 Workshop Service Manual

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Stichworte: 2006 Atv King Quad LT-A500FK6 Misc Motorcycles Suzuki

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Beschreibung

The King Quad LT-A500FK6, released in 2006, is a high-performance utility ATV celebrated for its robust engineering and capable design. This model is powered by a liquid-cooled, 4-stroke, SOHC V-twin engine, delivering approximately 32 HP and 30 lb-ft of torque, coupled with an automatic CVT transmission featuring selectable 2WD/4WD and a locking front differential. Its independent front and rear suspension, along with significant ground clearance, ensures excellent handling and maneuverability across various terrains. The King Quad is built for demanding tasks, offering substantial rack capacity and a towing capacity of up to 600 kg, positioning it as a strong contender in the premium utility ATV segment. This comprehensive workshop service manual provides detailed guidance for the repair and overhaul of the 2006 King Quad LT-A500FK6. Covering a wide array of systems including the engine, fuel, transmission, drivetrain, suspension, steering, brakes, and electrical systems, this 459-page English-language manual is an essential resource for professional technicians and experienced DIY mechanics. It includes step-by-step repair and overhaul procedures, maintenance schedules, troubleshooting guides, technical specifications, torque values, and wiring diagrams, enabling effective maintenance and repair to ensure the longevity and optimal performance of the vehicle.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

King Quad LT-A500FK6

Year:

Codes

Model Code:

LT-A500FK6

👋 Introduction

Market Position

Category:

High-performance utility ATV.

Segment:

Premium utility ATV segment, known for power and capability.

Competitive Analysis

Competitors:

Yamaha Grizzly 660, Polaris Sportsman 500, Can-Am Outlander 400.

Key Features

Engine Type:

Liquid-cooled, 4-stroke, SOHC, V-twin.

Drivetrain Features:

Shaft drive, 2WD/4WD selection with locking front differential.

Suspension Features:

Independent front and rear suspension.

Transmission Type:

Automatic (CVT) with engine braking.

📋 Manual Details

Coverage Areas

Primary Coverage:

Repair and overhaul of the Suzuki King Quad LT-A500FK6 2006 model.

Target Audience:

Professional technicians and experienced DIY mechanics.

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual

Language

Language:

English

Format

File Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine disassembly, inspection, repair, and reassembly, including top-end, bottom-end, lubrication, and cooling systems.

Fuel System:

Fuel injection system, fuel pump, injectors, fuel filter, fuel tank, and related components.

Transmission:

Automatic transmission (CVT) operation, maintenance, disassembly, inspection, and repair of internal components.

Drivetrain:

Front and rear driveshafts, differentials, axle shafts, hubs, and universal joints.

Suspension:

Front and rear suspension systems, including shock absorbers, control arms, bushings, steering knuckles, and related components.

Steering:

Steering system components, including handlebars, tie rods, steering column, and steering knuckle components.

Brakes:

Hydraulic brake system, including master cylinders, brake lines, calipers, brake pads, brake discs, and bleeding procedures.

Electrical System:

Ignition system, charging system (stator, regulator/rectifier), starting system (starter motor, battery), lighting, instrumentation, and wiring diagrams.

Cooling System:

Radiator, cooling fan, thermostat, water pump, and coolant flow.

Frame And Bodywork:

Frame inspection and repair, body panel removal and installation, seating, and accessories.

Procedures Included

Maintenance:

Scheduled maintenance tasks, oil changes, filter replacements, lubrication points, and general upkeep.

Troubleshooting:

Diagnostic procedures for common and uncommon issues, fault codes, symptom analysis, and repair strategies.

Repair:

Detailed step-by-step repair procedures for all major and minor components.

Overhaul:

Comprehensive instructions for complete disassembly, cleaning, inspection, and reassembly of key mechanical assemblies.

Specifications And Measurements:

Torque specifications, clearance measurements, wear limits, and dimensional data for critical components.

Wiring Diagrams:

Detailed electrical schematics for all vehicle systems.

Technical Depth

Depth:

Comprehensive, covering routine maintenance to complete engine and transmission rebuilds.

📊 Manual Specifications

File Format

File Format:

Print Quality

Resolution:

High-resolution, suitable for printing specific sections or the entire manual.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Searchability

Searchable Text:

Typically yes, depending on PDF creation method (assuming standard search functionality).

Printability

Printable:

Yes, allows for printing of individual pages or sections.

⚙️ Engine Specifications

Primary Engine

Engine Code:

Unspecified (Commonly referred to as the 500 V-Twin)

Engine Type:

Liquid-cooled, 4-stroke, SOHC, V-twin

Displacement:

493 cc (30.0 cubic inches)

Bore X Stroke:

65.0 mm x 74.4 mm (2.56 in x 2.93 in)

Compression Ratio:

8.6:1

Performance

Horsepower:

Approximately 32 HP (at crankshaft, estimated)

Torque:

Approximately 30 lb-ft (at crankshaft, estimated)

Fuel System

Fuel Delivery:

Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline, 87 octane or higher

Ignition

Ignition System:

Electronic ignition (CDI)

Lubrication

Oil Capacity:

2.3 L (2.4 US qt.) with filter change

Recommended Oil:

SAE 10W-40 API SE, SF, SG or higher

Cooling System

Cooling Medium:

Ethylene glycol-based coolant with distilled water (50/50 mix)

🔧 Transmission

Standard

Type:

Automatic (CVT) with High/Low range and Reverse

Optional

Optional Transmissions:

Features

Drive Modes:

2WD / 4WD with locking front differential

Engine Braking:

Yes, inherent in the CVT design

Fluid Specifications

Transmission Fluid Type:

Suzuki recommends specific CVT fluid or equivalent API GL-4, SAE 75W-90 gear oil for certain applications within the transmission, refer to manual for exact specifications and fill points.

📐 Dimensions

Exterior

Overall Length:

2,145 mm (84.4 in)

Overall Width:

1,165 mm (45.9 in)

Overall Height:

1,240 mm (48.8 in)

Wheelbase:

1,285 mm (50.6 in)

Ground Clearance:

260 mm (10.2 in)

Weights

Dry Weight:

296 kg (653 lbs)

Curb Weight:

300 kg (661 lbs) (approximate with all fluids)

Cargo

Front Rack Capacity:

20 kg (44 lbs)

Rear Rack Capacity:

40 kg (88 lbs)

Towing Capacity:

600 kg (1,323 lbs)

Tires

Front Tire Size:

AT25x8-12

Rear Tire Size:

AT25x10-12

Wheels

Wheel Type:

Aluminum alloy

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (ATVs are not typically rated by organizations like NHTSA or IIHS)

Active Features

Braking System:

Hydraulic disc brakes front and rear.

Parking Brake:

Mechanical disc brake on rear drive shaft.

Passive Features

Lighting:

Halogen headlights, LED taillight/brake light.

Operator Controls:

Thumb throttle, handlebar controls for gear selection and 2WD/4WD.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Utility ATV, no traditional infotainment)

Driver Assistance

Driver Assistance Features:

Automatic transmission with engine braking, selectable 2WD/4WD with differential lock.

Connectivity

Connectivity Features:

N/A (Utility ATV, no connectivity features)

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1,000 km (600 miles) or 6 months, whichever comes first.

Air Filter Cleaning:

Every 500 km (300 miles) or 3 months; replacement as needed.

Spark Plug Inspection:

Every 2,000 km (1,200 miles) or 12 months.

Brake Fluid Change:

Every 2 years or as needed based on condition.

Gear Oil Change:

Every 2,000 km (1,200 miles) or 12 months for front/rear differentials and transmission.

Fluid Specifications

Engine Oil:

SAE 10W-40 API SE, SF, SG or higher.

Brake Fluid:

DOT 4 hydraulic brake fluid.

Coolant:

50/50 mixture of Suzuki Super Long Life Coolant (or equivalent) and distilled water.

Known Issues

Common Wear Items:

Brake pads, suspension bushings, CV joint boots, drive belts (CVT).

Potential Electrical:

Occasional stator or regulator/rectifier failures reported in high-use scenarios, though not endemic.

Engine Performance:

Ensure proper maintenance of the fuel injection system, including cleaning of injectors and fuel filter.

📚 Vehicle History

Brand Heritage

Brand Focus:

Suzuki has a long history in powersports, including motorcycles and ATVs, known for engineering and reliability.

Model Evolution

King Quad Lineage:

The King Quad line has been a cornerstone of Suzuki's ATV offerings, evolving from earlier models with significant upgrades in power and technology.

Lt A500Fk6 Positioning:

The LT-A500FK6 represented a significant step forward with its V-twin engine, offering more power and torque compared to previous single-cylinder models in its class.

Production

Production Years:

The LT-A500FK6 model typically refers to the 2006 model year. Similar V-twin King Quads were produced in surrounding years.

🏆 Awards & Recognition

Recognitions

Industry Awards:

The King Quad line has historically received positive reviews and awards in ATV publications for its power, handling, and utility.

Ratings

Consumer Ratings:

Generally well-regarded by owners for its performance and durability in demanding conditions.

Certifications

Manufacturing Standards:

Manufactured to Suzuki's internal quality and safety standards.