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Volvo S60 2006 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Volvo Model: S60 Year: 2006 Codes Chassis Code: P2 👋 Introduction Market Position Positioning: Premium compact executive sedan Competitive Analysis Competitors: BMW 3 Series, Audi...
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Art.-Nr: 19479
Stichworte: 2006 Car Cars S60 Volvo
Volvo S60 2006 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Volvo
Model:
S60
Year:
2006
Codes
Chassis Code:
P2
👋 Introduction
Market Position
Positioning:
Premium compact executive sedan
Competitive Analysis
Competitors:
BMW 3 Series, Audi A4, Mercedes-Benz C-Class, Lexus IS
Key Features
Brand Philosophy:
Safety, Scandinavian design, comfort, and performance
Manual Value Proposition:
Enables DIY repairs, saving significant costs, and ensuring proper maintenance
📋 Manual Details
Coverage Areas
Vehicle Variants Covered:
All Models/Engines/Trim/Transmissions Types
Page Count
Estimated Page Count:
hundreds of pages
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Yes
Transmission Service Repair:
Yes
Brake System:
Yes
Electrical System:
Yes
Wiring Diagrams:
Yes
Suspension:
Yes
Steering:
Yes
Cooling System:
Yes
Fuel Injection Fuel System:
Yes
Emission System:
Yes
Heater Air Conditioning:
Yes
Engine Control System:
Yes
Chassis Body:
Yes
Restraint System:
Yes
Interior:
Yes
Differential Drive:
Yes
Axle:
Yes
Procedures Included
General Maintenance:
Yes
Troubleshooting:
Yes
Periodic Lubrication:
Yes
Diagnostic Procedures:
Yes
Repair Procedures:
Yes
Maintenance Procedures:
Yes
Disassembly Assembly:
Yes
Cleaning Reinstalling:
Yes
Electrical Troubleshooting:
Yes
Technical Depth
Depth:
Professional Technician Level
Illustrations:
Detailed diagrams, drawings, and photos
Instructions:
Numbered step-by-step instructions
Critical Information:
Notes, cautions, and warnings
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
YES
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper Type:
Not Applicable (Digital)
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely includes 2.4L naturally aspirated and turbocharged variants (e.g., B5244S4, B5244T5)
Performance
Horsepower Range:
Typically 170-257 hp depending on variant
Torque Range:
Varies by engine, but generally 170-275 lb-ft
Fuel System
Injection Type:
Sequential Multi-Point Fuel Injection (MPI)
🔧 Transmission
Standard
Transmission Type:
Likely a 5-speed Geartronic™ automatic transmission (AW55-50/51SN) or a 6-speed manual transmission
Optional
Optional Transmission:
AWD (All-Wheel Drive) with Geartronic™ automatic
Features
Geartronic Feature:
Manual shifting mode for the automatic transmission
📐 Dimensions
Exterior
Body Style:
4-door Sedan
Weights
Curb Weight:
Approx. 3,300 - 3,600 lbs (1,500 - 1,630 kg)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Likely achieved 5-star ratings in frontal and side impact tests from NHTSA for its generation
Active Features
Active Safety Features:
ABS, EBD, Traction Control, Stability Control (DSTC - Dynamic Stability and Traction Control)
Passive Features
Passive Safety Features:
Multiple airbags (front, side, curtain), whiplash protection system (WHIPS), reinforced safety cage
💡 Technology Features
Infotainment
Infotainment System:
Volvo Audio System with CD player, optional Dolby Surround Sound, optional navigation system.
Driver Assistance
Driver Assistance Features:
Cruise control, parking assistance sensors (optional)
Connectivity
Connectivity Features:
Optional Bluetooth integration for hands-free calling.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles (12,000 - 16,000 km) or 12 months, using synthetic oil.
Timing Belt Replacement:
For non-turbo engines, usually around 105,000 miles (168,000 km) or 7 years. Turbocharged engines may have a timing chain.
Coolant Change Interval:
Initial change at 60,000 miles (96,000 km), then every 30,000 miles (48,000 km) or 2 years.
Fluid Specifications
Engine Oil Specification:
SAE 0W-30 synthetic oil is commonly recommended (e.g., API SM/SN, ACEA A3/B4)
Transmission Fluid Type:
For AW55-50/51SN: JWS 3309 / AW-1 automatic transmission fluid. Check manual for specific type.
Coolant Type:
Volvo Premium Coolant (Blue or Green ethylene glycol based) or equivalent meeting Volvo's specifications.
Known Issues
Common Issues:
PCV system blockage (leading to oil leaks and rough idle), ABS module failure, ignition coil failure, strut mount wear.
📚 Vehicle History
Brand Heritage
Heritage Focus:
Volvo's long-standing commitment to automotive safety and innovative design
Model Evolution
Second Generation P2:
The 2006 S60 belongs to the first generation of the S60, built on the P2 platform, which debuted in 2000.
Production
Manufacturing Locations:
Primarily manufactured in Ghent, Belgium, and Torslanda, Sweden.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistently recognized for safety performance by IIHS and NHTSA throughout its production run.
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