Vehicle Segment:
        
        
            Cruiser / Touring Motorcycle
        
     
    
        
            Brand Heritage:
        
        
            Harley-Davidson is an iconic American motorcycle manufacturer with a rich history of producing classic, powerful, and customizable machines.
        
     
    
    
        
            Model Identity:
        
        
            The Road King Classic is known for its retro styling, including whitewall tires, wire-spoke wheels, and classic leather saddlebags, offering a blend of touring comfort and timeless aesthetics.
        
     
    
        
            Manual Purpose:
        
        
            This manual is essential for owners and technicians to maintain, diagnose, and repair the Harley-Davidson Road King Classic FLHRC.
        
     
 
    
    
    
        
            Manual Coverage Scope:
        
        
            Complete service, repair, and maintenance for Harley-Davidson Road King Classic FLHRC models
        
     
    
    
        
            Estimated Page Count:
        
        
            Detailed and extensive, typically over 500 pages for this era of Harley-Davidson service manuals.
        
     
    
    
        
            Manual Type:
        
        
            Workshop Service Repair Manual
        
     
    
    
    
    
    
    
        
            Operating Systems:
        
        
            All Windows Versions, All Mac Versions
        
     
    
    
        
            Required Software:
        
        
            Adobe Acrobat Reader
        
     
 
    
    
    
        
            Engine Systems:
        
        
            Engine disassembly, assembly, diagnosis, tuning, fuel injection, ignition, cooling, exhaust, oil system
        
     
    
        
            Transmission Drivetrain:
        
        
            Transmission disassembly, assembly, repair, clutch operation, primary drive, final drive belt maintenance
        
     
    
        
            Electrical System:
        
        
            Wiring diagrams, battery, charging system, ignition system, lighting, starting system, instrumentation, sensors, ECUs
        
     
    
        
            Chassis Suspension:
        
        
            Frame, front forks, rear suspension, wheel bearings, steering assembly, brake systems (front and rear), wheel and tire service
        
     
    
        
            Bodywork Fittings:
        
        
            Fairings, fenders, fuel tank, seat, saddlebags, handlebars, controls, lighting, trim components
        
     
    
    
        
            Maintenance Procedures:
        
        
            Routine checks, oil changes, filter replacements, spark plug service, brake fluid replacement, belt tensioning, cable adjustments
        
     
    
        
            Repair Procedures:
        
        
            Detailed step-by-step instructions for all major mechanical and electrical component repairs
        
     
    
        
            Troubleshooting Diagnostics:
        
        
            Diagnostic charts, fault codes, symptom-based troubleshooting guides
        
     
    
        
            Rebuild Procedures:
        
        
            Complete engine and transmission rebuild instructions with torque specifications and clearances
        
     
    
        
            Assembly Disassembly:
        
        
            Detailed procedures for complete disassembly and reassembly of all major vehicle components, including engine, transmission, and chassis parts.
        
     
    
        
            Wiring Diagrams:
        
        
            Comprehensive and clearly labeled electrical wiring diagrams for all systems.
        
     
    
    
        
            Depth Of Information:
        
        
            Comprehensive, covering everything from basic owner maintenance to advanced engine rebuilds and electrical diagnostics.
        
     
    
        
            Diagnostic Capabilities:
        
        
            Includes diagnostic flowcharts and specifications for identifying and resolving common and complex issues.
        
     
    
        
            Torque Specifications:
        
        
            Extensive listing of torque values for all fasteners, critical for proper assembly and safety.
        
     
    
        
            Clearances And Tolerances:
        
        
            Specifications for engine component clearances, valve lash adjustments, bearing tolerances, and other critical measurements.
        
     
 
    
    
    
        
            Engine Type:
        
        
            Air-cooled, Twin Cam 96 V-Twin
        
     
    
        
            Displacement:
        
        
            1584 cc (96 cubic inches)
        
     
    
        
            Bore X Stroke:
        
        
            3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
        
     
    
    
    
        
            Torque Figure:
        
        
            Approximately 92.6 ft-lbs @ 3500 RPM (may vary slightly by model year and tuning)
        
     
    
    
        
            Fuel Delivery:
        
        
            Electronic Sequential Port Fuel Injection (ESPFI)
        
     
    
        
            Fuel Type:
        
        
            Unleaded gasoline, 87 octane minimum recommended
        
     
    
    
        
            Oil Type Recommendation:
        
        
            Harley-Davidson genuine V-Twin Oil (or equivalent API SG/SH/SJ/SL rated synthetic or conventional motorcycle oil with JASO certified performance).
        
     
    
        
            Oil Capacity:
        
        
            Approximately 4.0 US quarts (3.8 liters) with filter change.
        
     
 
    
    
    
        
            Transmission Type:
        
        
            6-speed Cruise Drive
        
     
    
        
            Clutch Type:
        
        
            Hydraulic, multi-plate wet clutch
        
     
    
    
        
            Gear Ratios:
        
        
            1st: 9.315, 2nd: 6.463, 3rd: 4.755, 4th: 3.854, 5th: 3.224, 6th: 2.790 (Typical, may vary)
        
     
    
        
            Final Drive:
        
        
            Carbon-reinforced belt drive
        
     
    
    
        
            Transmission Fluid:
        
        
            Harley-Davidson Formula Plus (or equivalent SAE 80W-90 GL-5 gear oil for primary and transmission)
        
     
    
    
        
            Transmission Fluid Capacity:
        
        
            Approximately 2.7 US quarts (2.56 liters)
        
     
 
    
    
    
        
            Safety Ratings:
        
        
            As a motorcycle, specific crash ratings like automotive tests are not directly applicable. Focus is on rider safety through design and maintenance.
        
     
    
    
        
            Braking System:
        
        
            Dual-channel ABS available on some models/trims, hydraulic disc brakes front and rear.
        
     
    
        
            Lighting:
        
        
            Halogen headlight, integrated front and rear turn signals, brake lights.
        
     
 
    
    
    
        
            Audio System:
        
        
            Factory-equipped AM/FM/WB radio with CD player and speakers, often with handlebar-mounted controls on this model.
        
     
    
        
            Instrumentation:
        
        
            Analog speedometer and tachometer, fuel gauge, voltage meter, oil pressure indicator, trip meter, gear indicator (on some later models within the range).
        
     
    
    
        
            Cruise Control:
        
        
            Electronic cruise control is a common feature on the Road King Classic, particularly in later years of this range.
        
     
    
    
        
            Connectivity Features:
        
        
            Limited by modern standards; primarily focused on audio system integration. No Bluetooth or smartphone integration from the factory.
        
     
 
    
    
    
        
            First Service:
        
        
            1,000 miles (1,600 km) or 6 months
        
     
    
        
            Subsequent Service:
        
        
            Every 5,000 miles (8,000 km) or 12 months for most routine checks, with specific intervals for fluid changes and more in-depth inspections.
        
     
    
    
        
            Primary Chain Case Fluid:
        
        
            Harley-Davidson Formula Plus (or equivalent SAE 80W-90 GL-5 gear oil)
        
     
    
    
        
            Fork Oil:
        
        
            Refer to manual for specific type and viscosity, often a specific weight Harley-Davidson fork oil.
        
     
    
    
        
            Common Wear Items:
        
        
            Clutch plates, drive belt, tires, brake pads, wheel bearings, suspension bushings.
        
     
    
        
            Potential Electrical Issues:
        
        
            Wiring harness integrity, battery terminal corrosion, voltage regulator failures (less common on Twin Cam 96 compared to earlier models).
        
     
    
        
            Engine Maintenance Notes:
        
        
            Regular oil and filter changes are critical for Twin Cam engine longevity. Proper spark plug maintenance and checking for exhaust leaks are important.