Kawasaki Concours 14 Motorcycle Complete Workshop Service Repair Manual 2007 2008 2009 2010 2011 2012 2013

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Stichworte: 2007 2008 2009 2010 2011 2012 2013 Concours 14 Concours Models Kawasaki Motorcycle Motorcycles

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Beschreibung

The Kawasaki Concours 14, also known by its model designation GTR1400 and platform code ZG1400, is a distinguished sport-touring motorcycle produced from 2007 through 2013. This model leverages the powerful 1352cc inline-four engine derived from the acclaimed Ninja ZX-14, offering robust performance ideal for long-distance travel. Its engineering emphasizes rider comfort and practicality, featuring advanced aerodynamics with an integrated fairing and windscreen, a low-maintenance shaft drive system, and standard hard-shell saddlebags for ample luggage capacity. The Concours 14 is engineered to provide a refined and exhilarating touring experience, balancing sportbike prowess with the versatility required for extended journeys. This comprehensive workshop service repair manual, written in English, provides in-depth guidance for the maintenance, repair, and troubleshooting of all Kawasaki Concours 14 models from 2007 to 2013. It covers essential areas including engine mechanicals, fuel and cooling systems, ignition, transmission, brakes, suspension, and the complete electrical system. Detailed procedures for routine maintenance, engine rebuilds, transmission repairs, and specialized component servicing are included, supported by abundant illustrations, exploded diagrams, and precise torque specifications. This manual serves as an indispensable resource for owners, technicians, and mechanics seeking to maintain the Concours 14's optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Concours 14

Model Designation:

GTR1400

Model Platform:

ZG1400

Codes

Chassis Code:

ZG1400 A/B (depending on market/variant)

👋 Introduction

Market Position

Model Segment:

Sport-touring motorcycle

Target Audience:

Touring enthusiasts, sportbike riders seeking comfort and versatility for long-distance travel.

Competitive Analysis

Key Competitors:

BMW R 1200 RT, Honda VFR1200F, Yamaha FJR1300A, Kawasaki Ninja ZX-14R (in a more performance-oriented context).

Key Features

Engine Platform Heritage:

Based on the highly acclaimed Ninja ZX-14 platform, known for its potent power delivery.

Shaft Drive:

Low-maintenance shaft drive system, ideal for touring applications.

Aerodynamics:

Advanced aerodynamic fairing and integrated windscreen for rider comfort at high speeds.

Integrated Luggage:

Standard hard-shell saddlebags for practical luggage carrying capacity.

📋 Manual Details

Coverage Areas

Years Covered:

2007, 2008, 2009, 2010, 2011, 2012, 2013

Models Covered:

All Concours 14 models, including variations in trim, electronics, and market-specific configurations.

Page Count

Estimated Page Count:

Estimated 800+ pages (typical for a complete workshop manual of this scope).

Manual Type

Manual Type:

Complete Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine disassembly, assembly, inspection, and repair procedures for the 1352cc inline-four cylinder engine.

Fuel System:

Fuel injection system (EFI) diagnostics, injector service, fuel pump operation, throttle body service, and emissions control system.

Cooling System:

Radiator, fan, coolant flow, thermostat, water pump service, and coolant specifications.

Ignition System:

Ignition coil inspection, spark plug replacement, ignition timing checks, and ECU interface.

Transmission Drivetrain:

Six-speed gearbox operation, clutch inspection and service, drive shaft inspection, and final drive unit (shaft drive) maintenance.

Suspension System:

Front telescopic fork service (oil change, seal replacement, spring inspection), rear monoshock absorber inspection and adjustment, linkages, and adjustments.

Braking System:

Hydraulic disc brakes (front and rear), ABS system diagnostics and service, brake pad replacement, caliper service, fluid bleeding procedures, and master cylinder inspection.

Electrical System:

Wiring diagrams, lighting system, starter motor, battery charging system, fuses, relays, and general electrical troubleshooting.

Chassis Frame Bodywork:

Frame inspection, body panel removal and installation, fairing components, seat service, and luggage system (saddlebags).

Instruments Controls:

Handlebar controls, dashboard indicators, speedometer, tachometer, and related wiring.

Tire Wheel Service:

Tire pressure recommendations, wheel bearing inspection, and tire replacement procedures.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, chain/drive shaft lubrication, brake fluid checks, and general inspections.

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting guides, and common fault diagnosis for all major systems.

Engine Rebuild:

Complete engine overhaul procedures, including piston, ring, cylinder, valve train, and crankshaft service.

Transmission Repair:

Gearbox disassembly, inspection of gears and bearings, and reassembly.

Suspension Overhaul:

Front fork seal replacement, fork oil specification and quantity, rear shock absorber service.

Brake System Overhaul:

Brake caliper rebuild, master cylinder replacement, brake line replacement, ABS unit service.

Electrical Diagnostics:

Fault finding for lighting, ignition, starting, charging, and ECU related issues using wiring diagrams.

Bodywork Repair:

Fairing panel removal, replacement, and mounting; minor bodywork repair techniques.

Special Tool Usage:

Identification and recommended use of specialized tools required for specific repair procedures.

Technical Depth

Diagnostic Capabilities:

Detailed diagnostic procedures, including recommended testing methods and expected results for various components.

Component Specifications:

Precise measurements, tolerances, and specifications for all mechanical and electrical components.

Wiring Diagrams:

Comprehensive, high-resolution wiring diagrams for all electrical systems.

Torque Specifications:

Detailed torque values for all critical fasteners and bolts throughout the motorcycle.

Illustrations Diagrams:

Abundant step-by-step illustrations and exploded diagrams to clarify complex procedures.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High-resolution, suitable for printing individual pages or the entire manual.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Accessibility

Device Compatibility:

Compatible with all PC & MAC computers, tablets, and smartphones.

Software Requirements

Required Software:

Adobe Reader (free download available).

Delivery Method

Delivery:

Instant email delivery after payment confirmation.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, DOHC, 16-valve Inline-four

Displacement:

1352 cc (82.5 cu. in.)

Bore X Stroke:

84.0 x 61.0 mm (3.31 x 2.40 in.)

Compression Ratio:

12.0:1

Performance

Horsepower Peak:

Approximately 153.8 hp @ 8,800 rpm (claimed, at crankshaft, actual may vary slightly by year/market).

Torque Peak:

Approximately 100.4 lb-ft @ 6,200 rpm (claimed, at crankshaft, actual may vary slightly by year/market).

Fuel System

Fuel Delivery:

Fuel Injection with DFI (Digital Fuel Injection) and dual throttle valves.

Fuel Type:

Unleaded gasoline, 87-91 octane recommended.

Engine Lubrication

Oil Type:

SAE 10W-40 API SG, SJ or higher, JASO MA certified motorcycle oil.

Oil Capacity W Filter:

Approximately 4.0 US qt (3.8 L)

🔧 Transmission

Standard

Transmission Type:

Constant mesh 6-speed, return shift

Optional

ABS Option:

Available with ABS (Anti-lock Braking System) on some models/years.

Features

Clutch Type:

Wet, multi-disc, manual

Final Drive:

Shaft drive, Bevel gear, sealed O-ring type

Fluid Specifications

Final Drive Oil Type:

Hypoid gear oil, SAE 80 API GL-4

Final Drive Oil Capacity:

Approximately 0.23 US qt (0.22 L)

📐 Dimensions

Exterior

Length:

Approx. 2,255 mm (88.8 in.)

Width:

Approx. 790 mm (31.1 in.)

Height:

Approx. 1,350 mm (53.1 in.)

Wheelbase:

Approx. 1,520 mm (59.8 in.)

Ground Clearance:

Approx. 135 mm (5.3 in.)

Weights

Curb Weight:

Approx. 305 kg (672.4 lbs.) (May vary with ABS)

Fuel Tank Capacity:

Approx. 20 L (5.3 US gal.)

🛡️ Safety Features

Ratings

ABS Availability:

Available on select models (e.g., Concours 14 ABS).

Active Features

Linked Braking:

The ABS system often incorporates linked braking, where applying one brake lever can also activate the other.

Passive Features

Chassis Design:

Monocoque frame design contributes to chassis rigidity and rider confidence.

💡 Technology Features

Infotainment

Instrument Cluster:

Digital LCD display providing speed, RPM, fuel level, gear position, odometer, trip meters, clock, and indicator lights.

Driver Assistance

Optional Anti-lock Braking System enhances safety during braking events.

Connectivity

Charging Port:

Some models may come equipped with a 12V accessory power outlet for charging devices.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 4,000 miles (6,000 km) or 6 months, whichever comes first.

Air Filter Inspection:

Inspect every 4,000 miles (6,000 km), replace as needed.

Spark Plug Replacement:

Replace every 8,000 miles (12,000 km).

Drive Shaft Inspection:

Lubricate and inspect every 4,000 miles (6,000 km).

Fluid Specifications

Brake Fluid Type:

DOT 4 (or DOT 5.1 if specified by manufacturer for ABS compatibility, consult manual for precise recommendation).

Coolant Type:

Kawasaki Genuine Coolant or equivalent ethylene glycol-based coolant with corrosion inhibitors, mixed 50/50 with distilled water.

Known Issues

Fuel Gauge Accuracy:

Some owners have reported occasional inaccuracies with the fuel gauge reading.

Heat Management:

The large, powerful engine can produce significant heat, particularly in slow-moving traffic. Proper fan operation and coolant levels are critical.

Clutch Slave Cylinder Leaks:

Early models, in particular, could be prone to clutch slave cylinder leaks. The manual will detail inspection and potential repair or replacement.

📚 Vehicle History

Brand Heritage

Kawasaki Legacy:

Kawasaki has a long history of producing powerful and innovative motorcycles, particularly in the sportbike and touring segments.

Model Evolution

Concours Lineage:

The Concours name has been associated with Kawasaki's sport-touring offerings since the original Concours (ZG1000) in the late 1980s.

Concours 14 Introduction:

The Concours 14 (ZG1400) was introduced for the 2007 model year, leveraging the engine and chassis of the then-new Ninja ZX-14.

Production

Manufacturing Location:

Primarily Japan.

🏆 Awards & Recognition

Recognitions

Critical Acclaim:

The Concours 14 has consistently received praise from motorcycle journalists and owners for its blend of sportbike performance and touring comfort.