Category:
Sport Touring / Naked Motorcycle
Unique Selling Proposition:
Innovative automatic transmission (sequential manual or true CVT depending on interpretation and market variant) in a sporty Aprilia package.
Competitors:
Other motorcycles offering automatic or semi-automatic transmissions in the middleweight naked or sport-touring segment, though the Mana 850's unique CVT implementation made it a niche product.
Design:
Sporty Italian styling, comfortable ergonomics for touring, underseat storage (unique feature).
Powertrain:
Torquey V-twin engine coupled with an advanced automatic transmission (CVT).
Practicality:
The underseat storage compartment, mimicking a fuel tank, offers practical utility often missing in motorcycles.
Years Covered:
2007, 2008, 2009, 2010, 2011, 2012
Regions Covered:
Global (technical procedures are generally universal, though regional part numbers might differ)
Estimated Page Count:
Approximately 400-600 pages (typical for a comprehensive service manual)
Type:
Workshop Service Repair Manual
Purpose:
Diagnosis, maintenance, repair, and troubleshooting for Aprilia NA 850 Mana.
Language:
English (Standard for most service manuals of this nature)
Format:
Digital (PDF, commonly distributed for accessibility and searchability)
Powertrain:
Engine, fuel system, exhaust system, transmission (CVT), final drive.
Chassis:
Frame, suspension (front and rear), steering, wheels, tires.
Brakes:
Hydraulic braking system (front and rear calipers, master cylinders, brake lines, ABS if equipped).
Electrical:
Ignition system, starting system, charging system, lighting, instrumentation, ECUs, sensors, wiring diagrams.
Bodywork:
Body panels, fairings, seats, fuel tank, ergonomics.
Maintenance:
Oil changes, filter replacements, chain/belt adjustments, spark plug service, brake fluid flush, coolant checks.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable).
Repair:
Engine rebuilds, transmission servicing, suspension component replacement, electrical system repairs, body panel repair/replacement.
Disassembly Reassembly:
Detailed step-by-step instructions for component removal and installation.
Special Tools:
Identification and usage of specialized tools required for specific procedures.
Level:
Comprehensive: Covers routine maintenance to full engine and transmission overhauls.
Diagnostics:
Includes detailed diagnostic flowcharts and fault finding procedures.
Specifications:
Provides precise torque values, clearances, fluid capacities, and electrical schematics.
Type:
PDF (Portable Document Format)
Searchability:
Text-searchable (allowing quick access to specific topics).
Printable:
Printable pages for on-site reference.
Resolution:
High-resolution for clear diagrams and illustrations.
Type:
Digital format (N/A for print)
Type:
Digital format (N/A for print)
Type:
Four-stroke, liquid-cooled, 8-valve, V-twin
Bore X Stroke:
97 mm x 73.8 mm
Valve Train:
SOHC, two valves per cylinder
Horsepower:
Approx. 75 hp (55 kW) @ 7,250 rpm (for earlier models, may vary slightly by year)
Torque:
Approx. 77.5 Nm (57.1 lb-ft) @ 6,000 rpm (for earlier models, may vary slightly by year)
Induction:
Electronic Fuel Injection (EFI), Magneti Marelli system
Fuel Type:
Unleaded gasoline (min 95 RON recommended)
System:
Forced lubrication with wet sump
Type:
Continuously Variable Transmission (CVT) by Magneti Marelli
Modes:
Automatic (Sport, Touring) and Sequential Manual (6-speed simulated)
Type:
N/A (CVT was standard for this model)
Clutch:
Wet multi-plate (integrated with CVT control)
Cvtf Type:
Specific CVT Fluid (refer to manual for exact Aprilia specification or equivalent)
Cvtf Capacity:
Refer to service manual for exact capacity (typically small volume for CVT).
Length:
Approx. 2,160 mm (85.0 in)
Width:
Approx. 800 mm (31.5 in)
Height:
Approx. 1,240 mm (48.8 in)
Wheelbase:
Approx. 1,500 mm (59.1 in)
Ground Clearance:
Approx. 150 mm (5.9 in)
Seat Height:
Approx. 800 mm (31.5 in)
Storage Location:
Underseat compartment (styled as faux fuel tank)
Dry Weight:
Approx. 200 kg (441 lbs)
Curb Weight:
Approx. 215 kg (474 lbs) (includes all fluids)
Gross Vehicle Weight Rating:
Refer to owner's manual/VIN plate
Fuel Capacity:
18.5 Liters (4.9 US gal)
Crash Test Ratings:
Motorcycle safety is not typically rated in the same manner as automobiles. Focus is on inherent design safety.
Braking:
Dual disc front brakes, single disc rear brake. Optional ABS available on some models/markets.
Lighting:
Halogen headlights, LED taillight and indicators.
Frame Design:
Steel trellis frame for rigidity and rider protection.
Ergonomics:
Considered comfortable and confidence-inspiring for a range of rider sizes.
Instrument Cluster:
Digital LCD instrument cluster providing speed, RPM, fuel level, gear indicator (in sequential mode), trip meters, clock, and warning lights.
ABS:
Optional Anti-lock Braking System (ABS) available on certain variants, enhancing braking stability.
ECU:
Engine Control Unit (ECU) manages fuel injection, ignition timing, and CVT operation.
Fuel Tank Design:
The faux fuel tank design housing the underseat storage is a unique technological and design feature.
Oil Change:
Every 6,000 km or annually (whichever comes first) - refer to manual for exact specification.
Oil Filter Replacement:
At every oil change.
Spark Plug Service:
Refer to manual, typically around 12,000-24,000 km depending on plug type.
Valve Clearance Check:
Refer to manual, typically around 24,000 km.
Brake Fluid Flush:
Every 2 years.
Engine Oil Type:
API SG/SH/SJ/SL, JASO MA, SAE 10W-40 or 15W-50 (verify specific viscosity based on climate).
Engine Oil Capacity:
Approx. 2.4 Liters (with filter change) - refer to manual.
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (50% mixture with distilled water).
Cvt System:
Potential for wear on belt or pulleys if not maintained properly. CVT fluid changes are critical.
Electrical Gremlins:
As with many Italian bikes of this era, some electrical connections or sensor issues could arise.
Fuel Pump:
Occasional reports of fuel pump issues, particularly with age or fuel quality.
Manufacturer:
Aprilia is an Italian manufacturer known for its performance-oriented motorcycles, particularly in racing and sportbike segments.
Key Innovation:
The integration of an automatic transmission (CVT) into a sporty V-twin platform was a significant departure for Aprilia.
Product Line:
Part of Aprilia's move to offer more practical and accessible motorcycles alongside their high-performance sportbikes.
Manufacturing Location:
Italy (typically Noale, Italy)
Production Period:
2007-2012 (as specified for this manual)
