Engine Mechanical:
        
        
            Complete engine teardown, assembly, inspection, and repair of all internal components (pistons, rings, cylinders, crankshaft, camshafts, valves, etc.).
        
     
    
        
            Fuel System:
        
        
            Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel pressure regulator, fuel tank, lines, and evaporative emission control system.
        
     
    
        
            Cooling System:
        
        
            Radiator, coolant, water pump, thermostat, cooling fan, hoses, and related components.
        
     
    
        
            Exhaust System:
        
        
            Exhaust manifold, catalytic converter, muffler, and exhaust gaskets.
        
     
    
        
            Ignition System:
        
        
            Ignition coils, spark plugs, CDI unit, wiring, and troubleshooting.
        
     
    
        
            Transmission Mechanical:
        
        
            Clutch operation, gear selection mechanism, gear ratios, internal transmission components (gears, shafts, bearings), and maintenance.
        
     
    
        
            Suspension Front:
        
        
            Front fork assembly, internal components, oil types and capacities, seals, adjustments, and troubleshooting.
        
     
    
        
            Suspension Rear:
        
        
            Rear shock absorber, linkage system, swingarm, bearings, and adjustments.
        
     
    
        
            Brakes Front:
        
        
            Brake calipers, master cylinder, brake lines, brake pads, brake discs, and hydraulic system bleeding.
        
     
    
        
            Brakes Rear:
        
        
            Rear brake caliper, master cylinder, brake lines, brake pads, brake disc, and hydraulic system bleeding.
        
     
    
        
            Wheels Tires:
        
        
            Wheel bearing inspection, tire pressure, and wheel installation procedures.
        
     
    
        
            Electrical System:
        
        
            Battery, charging system (alternator/stator, rectifier/regulator), starting system (starter motor, solenoid), lighting system, and wiring diagrams.
        
     
    
        
            Instrumentation:
        
        
            Instrument cluster functions, speed sensor, tachometer, fuel gauge, and warning lights.
        
     
    
        
            Lighting System:
        
        
            Headlight, taillight, turn signals, brake light, and bulb replacement.
        
     
    
        
            Bodywork Frame:
        
        
            Fairings, seat, fuel tank removal/installation, frame inspection, and related components.
        
     
    
        
            Steering:
        
        
            Handlebar, steering stem, bearings, and front fork alignment.
        
     
    
        
            Lubrication System:
        
        
            Engine oil type, capacity, oil filter replacement, and oil pump.
        
     
    
    
        
            Routine Maintenance:
        
        
            Oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain adjustment, brake fluid replacement, coolant flush, and general inspection.
        
     
    
        
            Troubleshooting:
        
        
            Diagnostic procedures for common issues, error codes, electrical system faults, engine performance problems, and component failures.
        
     
    
        
            Engine Overhaul:
        
        
            Detailed steps for complete engine disassembly, inspection, measurement, component replacement, and reassembly.
        
     
    
        
            Fuel Injection Service:
        
        
            Cleaning and testing of fuel injectors, throttle body synchronization, and fuel pressure checks.
        
     
    
        
            Suspension Rebuild:
        
        
            Front fork seal replacement, oil level adjustments, and rear shock absorber service.
        
     
    
        
            Brake System Repair:
        
        
            Brake pad and disc replacement, caliper servicing, master cylinder overhaul, and hydraulic system bleeding.
        
     
    
        
            Electrical Diagnostics:
        
        
            Tracing wiring faults, testing electrical components, charging system checks, and starter system diagnostics.
        
     
    
        
            Clutch Replacement:
        
        
            Replacement of clutch plates and springs.
        
     
    
        
            Tire Mounting:
        
        
            Proper procedures for mounting and balancing tires on wheels.
        
     
    
    
        
            Depth Level:
        
        
            Comprehensive (from basic maintenance to complete engine and transmission rebuilds).
        
     
    
        
            Diagnostic Capability:
        
        
            Detailed troubleshooting flowcharts and symptom-based diagnostics.
        
     
    
        
            Torque Specifications:
        
        
            All critical fastener torque specifications for engine, chassis, and suspension components.
        
     
    
        
            Clearances Tolerances:
        
        
            Precise measurement specifications for engine internal clearances and component tolerances.
        
     
    
        
            Wiring Diagrams:
        
        
            Detailed, color-coded electrical wiring diagrams for all systems.
        
     
 
    
    
    
        
            First Service:
        
        
            Typically at 1,000 km (600 miles) or 1 month - includes oil change, filter inspection, chain adjustment, and general checks.
        
     
    
        
            Major Service Interval:
        
        
            Every 6,000 km (3,700 miles) or 6 months - includes valve clearance check, spark plug replacement, and thorough inspection of all systems.
        
     
    
    
        
            Engine Oil Spec:
        
        
            API SG or SH, SAE 10W-40 (refer to manual for precise specification and alternatives).
        
     
    
        
            Coolant Spec:
        
        
            Mixture of permanent antifreeze and distilled water (50/50 ratio), typically ethylene glycol based (verify manual for specific Kawasaki coolant type).
        
     
    
        
            Brake Fluid Spec:
        
        
            DOT 4 (refer to manual for exact specification).
        
     
    
        
            Fork Oil Spec:
        
        
            SAE 10W (or equivalent viscosity) - capacity and level are critical and detailed in the manual.
        
     
    
    
        
            Common Wear Items:
        
        
            Clutch plates, brake pads, brake discs, chain and sprockets, fork seals, and wheel bearings are typical wear items subject to regular inspection and replacement.
        
     
    
        
            Potential Electrical Issues:
        
        
            While generally reliable, older bikes can develop issues with wiring harnesses, regulator/rectifier units, or battery connections. Detailed diagnostic steps are crucial.
        
     
    
        
            Fuel System Maintenance:
        
        
            Periodic cleaning of fuel injectors and throttle bodies can maintain optimal performance and fuel efficiency.