Husqvarna SM510R 2007 2008 Service Repair Manual

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Art.-Nr: 100269

Stichworte: 2007 2008 Husqvarna Misc Motorcycle Motorcycles SM510R

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Beschreibung

The Husqvarna SM510R, produced for the 2007 and 2008 model years, is a high-performance supermoto motorcycle renowned for its lightweight chassis, powerful single-cylinder engine, and capable suspension. Designed for enthusiast riders seeking an agile and exhilarating machine, it blends off-road heritage with street-focused styling and performance. Its engineering emphasizes a potent 501 cc liquid-cooled engine, a 6-speed transmission, and robust braking systems, making it a standout in its class for spirited riding and dynamic handling. This comprehensive English-language service repair manual provides essential information for maintaining and repairing the Husqvarna SM510R. It covers a wide array of systems, including detailed engine overhaul, fuel and ignition systems, cooling, transmission, clutch, chassis, suspension, braking, and electrical systems. The manual includes step-by-step procedures for scheduled maintenance, troubleshooting common issues, and performing in-depth repairs, all supported by technical specifications, torque values, and clear illustrations. This resource is invaluable for owners and technicians alike in ensuring the longevity and optimal performance of the motorcycle.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

SM510R

Year:

2007, 2008

Codes

Product Identifier:

Husqvarna_SM510R_2007_2008_Service_Repair_Manual_PDF

👋 Introduction

Market Position

Category:

Supermoto/Streetfighter Motorcycle

Target Audience:

Enthusiast riders and professional technicians performing maintenance and repairs

Competitive Analysis

Competitors:

KTM 640/690 SMC, Ducati Hypermotard, Yamaha WR450F (converted), Suzuki DR-Z400SM

Key Features

Bike Characteristics:

Lightweight chassis, powerful single-cylinder engine, capable suspension, street-focused supermoto styling

Manual Advantage:

Provides authoritative, factory-level information essential for maintaining peak performance and longevity.

📋 Manual Details

Coverage Areas

Language:

English

Manual Type:

Service Repair Manual

Format:

Page Count

Estimated Page Count:

Comprehensive (exact count not specified, but typical for service manuals)

📖 Manual Coverage

Systems Covered

Engine Overhaul:

Complete engine disassembly, inspection, repair, and reassembly procedures

Fuel System:

Fuel injection system, fuel pump, injectors, pressure regulator, fuel tank

Ignition System:

ECU, ignition coils, spark plugs, wiring diagrams

Cooling System:

Radiator, fan, water pump, coolant hoses, thermostat

Transmission Clutch:

Clutch operation, friction plates, steel plates, pressure plates, seals

Chassis Frame:

Frame inspection, repairs, geometry specifications

Suspension Front:

Upside-down fork disassembly, service, adjustments, oil specifications

Suspension Rear:

Monoshock absorber, linkage, swingarm service and adjustments

Braking System Front:

Brake caliper service, pads, discs, master cylinder, hydraulic lines

Braking System Rear:

Brake caliper service, pads, disc, master cylinder, hydraulic lines

Wheel Tire Hub:

Wheel bearing replacement, tire mounting, rim specifications

Electrical System:

Wiring diagrams, battery, starter motor, lighting, switches, fuses

Instrumentation:

Dashboard components, gauges, warning lights

Bodywork Fairings:

Fairing removal, installation, and minor repair

Exhaust System:

Exhaust pipe and silencer inspection and replacement

Procedures Included

Scheduled Maintenance:

Detailed service intervals for oil changes, filter replacements, chain adjustment, valve checks

Troubleshooting:

Diagnostic charts for common problems and their solutions

Engine Repair:

Piston, rings, cylinder head, camshaft, crankshaft, timing chain replacement

Suspension Rebuild:

Fork seal replacement, shock absorber servicing

Brake Bleeding:

Procedure for bleeding hydraulic brake systems

Carburetor Tuning:

Fuel mixture adjustment (if applicable, though likely FI)

Electrical Diagnostics:

Component testing and circuit troubleshooting

Technical Depth

Detail Level:

Comprehensive, covering from basic maintenance to in-depth engine and chassis rebuilds

Specifications:

Torque values, clearances, fluid types and capacities, electrical resistance values

Diagrams Illustrations:

Detailed exploded views and step-by-step illustrations for procedures

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable, enabling quick information retrieval

Printability:

Printable pages for workshop use

Print Quality

Resolution:

High resolution for clear text and diagrams

Binding Type

Digital Binding:

N/A (Digital Format)

Paper Type

Digital Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, four-stroke

Displacement:

501 cc (approximately)

Bore X Stroke:

Specific to SM510R (e.g., 98 mm x 71.5 mm for similar models, manual will confirm)

Valve Train:

SOHC (Single Overhead Camshaft), 4 valves per cylinder

Cooling System:

Liquid-cooled

Performance

Horsepower:

Approx. 45-50 HP (specific to model year, manual will provide exact figures)

Torque:

Approx. 38-42 Nm (specific to model year, manual will provide exact figures)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline, minimum 95 RON (octane rating)

Engine Oil

Oil Type Specification:

Fully synthetic motorcycle oil, SAE 10W-40 or 15W-50, meeting JASO MA/MA2 standards (refer to manual for precise specs)

Oil Capacity:

Approx. 1.4 - 1.6 Liters (with filter change, refer to manual)

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Clutch Type:

Wet, multi-plate, hydraulic actuation

Features

Gear Ratios:

Specific gear ratios provided in the manual for each gear

Transmission Fluid

Fluid Type:

Transmission oil (specific grade will be detailed in manual)

Fluid Capacity:

Specific capacity for transmission will be detailed in manual

📐 Dimensions

Exterior

Wheelbase:

Approx. 1470 mm (specific to model year)

Seat Height:

Approx. 890 mm (specific to model year)

Weights

Dry Weight:

Approx. 127 kg (specific to model year)

Fuel Tank Capacity:

Approx. 7.2 Liters (specific to model year)

Wheels Tires

Front Tire Size:

120/70-17 (typical for supermoto, manual will confirm exact specification)

Rear Tire Size:

150/60-17 (typical for supermoto, manual will confirm exact specification)

Front Brake Disc Size:

320 mm (typical, manual will confirm)

Rear Brake Disc Size:

240 mm (typical, manual will confirm)

Wheel Bolt Pattern:

N/A (Motorcycle specific hub mounting)

🛡️ Safety Features

Ratings

Crash Safety:

N/A (Motorcycle safety is assessed differently than cars)

Active Features

Braking System:

Powerful disc brakes front and rear, hydraulic actuation for strong stopping power

Suspension:

Performance-oriented suspension provides stability and control during aggressive riding

Passive Features

Frame Construction:

Sturdy frame design for rider confidence

Lighting:

Headlight, taillight, and turn signals for visibility

💡 Technology Features

Infotainment

Display:

Digital instrument cluster with speedometer, tachometer, trip meter, clock, and warning lights.

Driver Assistance

Not typically equipped on this model; ABS became more common in later years and on different platforms.

Connectivity

Bluetooth:

No onboard Bluetooth or smartphone connectivity.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-5,000 km or annually, check manual for exact interval

Chain Maintenance:

Regular cleaning, lubrication, and tension adjustment (typically every 500-1000 km)

Valve Clearance Check:

Typically every 10,000-15,000 km, crucial for engine health (refer to manual for exact interval)

Air Filter Cleaning:

Recommended every 5,000 km or as needed depending on riding conditions

Fluid Specifications

Coolant Type:

Ethylene glycol-based antifreeze coolant, mixture of 50% coolant and 50% distilled water

Brake Fluid Type:

DOT 4 hydraulic brake fluid

Known Issues

Common Wear Items:

Clutch plates, fork seals, chain and sprockets, brake pads due to the performance nature of the bike.

Potential Failures:

Fuel pump issues (less common), electrical connectors needing cleaning/sealing in adverse conditions, early model electronic component reliability can be a concern.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Swedish (though ownership has changed, the heritage is strong in off-road and performance motorcycles)

Model Evolution

Supermoto Segment:

Husqvarna has a long history in off-road racing, and the SM510R represents their entry into the high-performance supermoto segment, blending off-road prowess with street legality.

Production

Manufacturing Location:

Likely Italy, as Husqvarna motorcycles were produced in Italy during this period under ownership of Italian entities.

🏆 Awards & Recognition

Recognitions

Motorcycle Press:

Likely received positive reviews from motorcycle publications for its performance and handling characteristics in the supermoto class.

Ratings

Performance Class:

Praised for its agility and power delivery suitable for spirited riding and track day use.

Certifications

Emissions:

Compliant with relevant emissions standards for its production years.