Target Audience:
Husqvarna TC510 owners (2007-2008) seeking to perform maintenance, diagnostics, and repairs themselves or to better understand and communicate with professional mechanics.
Manual Authenticity:
Actual Genuine Repair Service Factory Manuals, not 3rd party.
Content Emphasis:
Step-by-step instructions, detailed illustrations, diagrams, photos, advanced troubleshooting, wiring diagrams, and specifications.
Instruction Format:
Numbered instructions guide step-by-step through repair procedures.
Illustration Matching:
Bold figure numbers facilitate quick matching of illustrations with instructions.
Cost Savings:
Potential savings of $50-$60 per hour on shop labor costs by enabling owners to perform servicing.
Information Accessibility:
Easy to use with search functionality for quick information retrieval and printing of specific pages.
Coverage Scope:
Comprehensive factory service repair for all styles of the Husqvarna TC510 for model years 2007 and 2008.
Estimated Page Count:
Hundreds of pages (specific count not provided, but described as complete and comprehensive).
Manual Type:
Official Factory Service Repair Manual
File Format:
PDF Download
Delivery Method:
Instant download link available on checkout page after payment completion.
Software Requirement:
Adobe PDF Reader.
Operating System Compatibility:
Compatible with all PC-based Windows operating systems and Mac.
Storage Methods:
Can be saved to hard drive or burned to CD-ROM.
Engine Systems:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission.
Chassis Systems:
Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame.
Electrical Systems:
Electrical System (including wiring diagrams).
Appendix Content:
Includes an appendix with additional relevant information not covered in main chapters.
Diagnostic Procedures:
Engine fault symptom diagnosis, suspected part testing, troubleshooting of electrical system problems.
Maintenance Procedures:
Fundamentals of maintaining the vehicle, common tips before problems escalate.
Repair Procedures:
Step-by-step repair guidance, detailed substeps, notes, cautions, and warnings.
Rebuild Procedures:
Complete rebuild, refurbish, or restore procedures for all covered systems.
Wiring Diagram Analysis:
Detailed tracing and verification of wiring diagrams for the electrical system.
Mechanic Guidance:
Provides information for owners to direct mechanics, saving time and potentially reducing labor costs.
Electrical Troubleshooting:
Troubleshooting and electrical service procedures combined with detailed wiring diagrams.
Technical Depth:
Advanced diagnostics, detailed troubleshooting, secret techniques used by top mechanics, analysis of engine management systems.
Engine Management Analysis:
Understanding and analysis of different engine management systems.
Part Identification:
Enlarged inset views help identify and examine parts in detail.
Diagnostic Procedures Depth:
All diagnostic and repair procedures are covered in great detail.
Engine Type:
Single-cylinder, 4-stroke (common for TC510 of this era, specific configuration details like bore/stroke require manual consultation).
Displacement:
Approximately 501cc (derived from model name '510', precise measurement requires manual).
Fuel Delivery:
Carbureted (likely Keihin or Mikuni, specific model and tuning data in manual).
Fuel System Components:
Detailed coverage of fuel tank, fuel lines, fuel filter, and carburetor components.
Top End Components:
Includes cylinder head, valves, camshaft, piston, and connecting rod.
Engine Lubrication System
Lubrication Components:
Covers oil pump, oil passages, oil filter, and oil sump.
Transmission Type:
Manual transmission (details on number of gears, ratios, and clutch operation will be in the manual).
Clutch Type:
Wet multi-plate clutch (standard for this type of motorcycle).
Transmission Components:
Includes gearbox, gears, shafts, bearings, and shift mechanism.
Frame Type:
Steel or Chromoly trellis frame (common for performance motocross bikes, exact material and geometry in manual).
Dry Weight:
Estimated around 110-120 kg (specific manufacturer data required from manual).
Gross Vehicle Weight Rating:
Information on GVWR and permissible loads would be in the manual.
Infotainment System:
N/A (Motocross motorcycle, typically minimal or no electronic infotainment features).
Rider Aids:
N/A (Motocross motorcycle, typically no electronic rider aids beyond basic engine management).
Diagnostic Ports:
The manual will likely detail any diagnostic ports or methods for interacting with the bike's electronic components (if any).
Oil Change Interval:
Intervals will vary based on riding conditions; consult the manual for specific recommendations for engine oil and filter changes.
Valve Clearance Check:
Scheduled checks are crucial for optimal performance and engine longevity; specific intervals and procedures are detailed in the manual.
Engine Oil Type:
Specific viscosity and API rating for engine oil (e.g., SAE 10W-40, JASO MA) will be detailed in the manual.
Coolant Type:
Recommended coolant mixture (e.g., 50/50 ethylene glycol and distilled water) will be specified.
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid specification is typical for hydraulic systems.
Gearbox Oil Type:
Specific oil grade and capacity for the transmission and clutch system.
Common Wear Items:
The manual will likely cover wear items such as clutch plates, brake pads, chain and sprockets, and piston rings, with recommended replacement intervals.
Suspension Maintenance:
Guidance on fork oil changes, seal replacements, and shock absorber service.
Carburetor Tuning:
The manual will provide guidance on carburetor jetting and tuning for various altitude and temperature conditions.
Cooling System Maintenance:
Bleeding procedures, coolant capacity, and inspection for leaks.
Brand Focus:
Husqvarna has a long-standing heritage in off-road and motocross racing, known for performance-oriented motorcycles.
Tc510 Evolution:
The TC510 represents Husqvarna's commitment to the competitive motocross segment, evolving with engine technology and chassis design for performance gains.
Production Period:
2007-2008 model years represent a specific generation of the TC510, with details of updates from previous years and preparation for future models found in the manual.
