Engine Code Range:
Likely starting with 'E450' or similar Husqvarna internal engine designation, specific codes would be detailed in the manual.
Vin Code Range:
VIN structure varies by manufacturing origin, but the 10th character typically indicates the model year (e.g., '7' for 2007, '8' for 2008).
Segment:
High-performance dual-sport/enduro motorcycle.
Target Audience:
Enthusiasts and owners seeking to maintain, repair, or restore their Husqvarna TE450.
Competitors 2007 2008:
KTM EXC series, Yamaha WR series, Honda CRF-X, Suzuki DR-Z, Kawasaki KLX.
Engine Type:
Liquid-cooled, four-stroke, single-cylinder.
Suspension Type:
Upside-down front forks, monoshock rear suspension.
Value Proposition:
Provides essential, factory-level information to perform all necessary maintenance and repairs, saving time and money compared to dealership service.
Primary Coverage:
Comprehensive service and repair procedures for Husqvarna TE450 models 2007 and 2008.
Secondary Coverage:
Includes maintenance schedules, troubleshooting guides, diagnostic procedures, and component specifications.
Estimated Page Count:
Typically 300-500 pages for a complete service manual of this era and complexity, exact count not provided in product info.
Type:
Service Repair Manual
Language:
English (presumed, as per product description standard)
Engine:
Complete engine disassembly, assembly, tuning, and troubleshooting (including fuel injection, ignition, lubrication, cooling).
Transmission:
Gearbox inspection, repair, clutch service, and related components.
Chassis:
Frame inspection, suspension (forks, shock absorber) service and tuning, steering system, wheel bearings.
Electrical System:
Wiring diagrams, component testing (stator, battery, starter, lighting), troubleshooting electrical faults, EFI system diagnostics.
Fuel System:
Fuel pump, injectors, throttle body, fuel pressure regulation, EFI controller.
Braking System:
Front and rear brake caliper service, master cylinders, hydraulic lines, bleeding procedures, pad replacement.
Exhaust System:
Exhaust pipe and muffler inspection and replacement.
Cooling System:
Radiator, hoses, water pump, coolant specifications and change intervals.
Maintenance:
Oil changes, filter replacements (oil, air), chain adjustment, spark plug replacement, valve clearance checks and adjustment, brake bleeding.
Troubleshooting:
Step-by-step diagnostic procedures for common and complex issues, fault code interpretation (if applicable).
Repair:
Detailed instructions for disassembly, component replacement, and reassembly of all major systems.
Diagnostics:
EFI system diagnostics, ignition system checks, basic electrical troubleshooting using multimeters.
Depth:
Comprehensive, covering from basic routine maintenance to full engine and transmission rebuilds.
Diagnostic Tools:
Mentions necessary tools and special tools required for specific procedures.
Torque Specifications:
Includes critical torque values for fasteners across all major components.
Clearances Tolerances:
Provides specifications for component clearances and wear tolerances (e.g., piston-to-cylinder, valve clearances).
Searchability:
Likely text-searchable PDF, allowing for quick keyword lookups.
Print Quality:
High-resolution, suitable for printing individual pages or sections as needed.
Type:
Not applicable (PDF format).
Type:
Not applicable (PDF format).
Engine Type:
Liquid-cooled, 4-stroke, SOHC, single-cylinder
Displacement:
449.6 cc (27.4 cubic inches)
Bore X Stroke:
97 mm x 60.8 mm (3.82 in x 2.39 in)
Compression Ratio:
Approximately 12.0:1 (specific value to be confirmed in manual)
Horsepower Estimate:
Estimated 50-55 HP at peak RPM (exact figures in manual)
Torque Estimate:
Estimated 30-35 lb-ft at peak RPM (exact figures in manual)
Fuel Delivery:
Electronic Fuel Injection (EFI), likely Mikuni or Keihin system.
Fuel Type:
Unleaded gasoline, octane rating 90 or higher recommended.
Ignition System:
Digital CDI
Oil Capacity With Filter:
Approximately 1.6 - 1.8 liters (exact capacity in manual).
Oil Type:
SAE 10W-50 or 15W-50 synthetic or semi-synthetic motorcycle specific oil.
Overall Length:
Refer to manual for exact dimensions, typically around 2200 mm.
Overall Width:
Refer to manual for exact dimensions, typically around 820 mm.
Overall Height:
Refer to manual for exact dimensions, typically around 1290 mm.
Seat Height:
Approximately 990 mm (38.9 inches) - can vary with suspension sag.
Dry Weight:
Approximately 118 kg (260 lbs) - excluding fluids.
Wet Weight:
Estimated around 125-130 kg (275-286 lbs) with all fluids.
Fuel Tank Capacity:
Approximately 9.5 liters (2.5 US gallons).
Crash Test Ratings:
Not applicable to off-road motorcycles in the same way as cars.
Braking System:
Hydraulic disc brakes front and rear.
Suspension Design:
Long-travel suspension for off-road terrain absorption.
Frame Construction:
Chromoly steel frame for durability and impact resistance.
Lighting:
Headlight, taillight, brake light for visibility.
Infotainment System:
Not applicable (basic off-road motorcycle).
Features:
None (basic off-road motorcycle).
Features:
None (basic off-road motorcycle).
System Type:
Electronic Fuel Injection for improved throttle response, fuel efficiency, and emissions control compared to carbureted models.
Engine Oil Change:
Every 15-20 operating hours or annually, whichever comes first.
Oil Filter Replacement:
Every 2-3 oil changes, or as per manual recommendation.
Air Filter Cleaning:
Every 5-10 operating hours, or more frequently in dusty conditions.
Spark Plug Replacement:
Every 25-30 operating hours or as needed based on inspection.
Valve Clearance Check:
Every 20-30 operating hours.
Coolant Type:
Ethylene glycol-based coolant, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Efi System:
Early EFI systems can sometimes be sensitive to voltage fluctuations or require precise calibration. TPS (Throttle Position Sensor) issues are also a possibility.
Clutch Actuation:
Some owners reported a stiff clutch pull or occasional hydraulic clutch issues, requiring regular fluid checks and bleeding.
Suspension Seals:
Standard wear and tear on fork seals and rear shock seals, especially with heavy off-road use.
Cooling System Management:
Overheating can occur if the cooling system is not properly maintained or if the fan operation is compromised.
Origin:
Husqvarna Motorcycles is a Swedish motorcycle manufacturer, one of the oldest in the world, founded in 1689 (initially as a firearms manufacturer).
Te450 Lineage:
The TE series represents Husqvarna's dedicated enduro competition and off-road trail riding platform, evolving from earlier models with continuous updates to engines, suspension, and chassis.
Manufacturing Location:
Italy (for this era of Husqvarna, under BMW ownership starting in 2007, though production continued in Italy).
Key Changes 2007 2008:
Minor updates likely focused on EFI calibration, suspension settings, and graphics. The 2007 model marked the introduction of EFI to many Husqvarna models.
