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2007-2009 Suzuki LT-Z90 QuadSport (LT-Z90K7 LT-Z90K8 LT-Z90K9) ATV Workshop Service Repair Manual

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The LT-Z90 QuadSport, manufactured for the 2007, 2008, and 2009 model years, is a youth-oriented ATV designed for recreational riding and skill development. Built by a company renowned for its...
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2007-2009 Suzuki LT-Z90 QuadSport (LT-Z90K7 LT-Z90K8 LT-Z90K9) ATV Workshop Service Repair Manual
The LT-Z90 QuadSport, manufactured for the 2007, 2008, and 2009 model years, is a youth-oriented ATV designed for recreational riding and skill development. Built by a company renowned for its reliable and performance-focused vehicles, this model is part of the established QuadSport lineup. It features an 88 cc air-cooled, four-stroke engine with a Mikuni VM17 carburetor, an automatic CVT transmission, and a 2WD drive system. Safety is prioritized with an adjustable throttle limiter for speed control and a mechanical parking brake, complemented by aggressive grip footpegs and high-rise handlebars for rider comfort and control. This comprehensive Workshop Service Repair Manual provides detailed information for the LT-Z90 QuadSport, covering model codes LT-Z90K7, LT-Z90K8, and LT-Z90K9. With 258 pages of content, it serves as an invaluable resource for do-it-yourself enthusiasts and professional mechanics alike. The manual delves into essential areas including engine systems, fuel system, chassis, and the electrical system, offering step-by-step instructions for maintenance procedures such as oil changes, filter replacements, and valve adjustments, as well as detailed repair and troubleshooting guidance. It is presented in English and is formatted for easy use in a workshop or garage setting.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT-Z90 QuadSport
Product Type:
Workshop Service Repair Manual
Generation
Covered Years:
2007, 2008, 2009
Codes
Model Codes:
LT-Z90K7, LT-Z90K8, LT-Z90K9
👋 Introduction
Market Position
Target Audience:
Do-it-yourself enthusiasts and experienced mechanics
Competitive Analysis
Value Proposition:
Inexpensive way to maintain and repair the Suzuki LT-Z90 ATV
Key Features
Content Emphasis:
Detailed illustrations, diagrams, wiring schematics, specifications, step-by-step instructions
Manual Utility
Garage Usability:
Printable pages for use directly in the workshop or garage
📋 Manual Details
Coverage Areas
Vehicle Systems:
Engine, Fuel System, Chassis, Electrical System, Periodic Maintenance, Servicing Information, General Information
Page Count
Total Pages:
258
Manual Type
Type:
Workshop Service and Repair Manual (Official)
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, inspection, tuning, cylinder head, piston, crankshaft, lubrication system, cooling system (if applicable), camshaft.
Fuel System:
Carburetor inspection and adjustment, fuel filter, fuel lines, fuel tank.
Chassis Systems:
Suspension (front and rear), steering system, braking system (front and rear), wheels, tires, frame, bodywork.
Electrical System:
Ignition system, lighting system, battery, starter motor, charging system, wiring diagrams, electrical component testing.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, chain adjustments, spark plug replacement, valve adjustments, brake adjustments.
Repair Procedures:
Complete diagnostic and repair procedures for all major systems, including engine rebuilding, carburetor overhaul, suspension repair, brake system servicing, electrical troubleshooting.
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common issues.
Technical Depth
Diagnostic Capability:
Advanced diagnostics, fault code interpretation (if applicable), component testing.
Rebuild Scope:
Comprehensive rebuild procedures for engine and transmission components.
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Print Quality
Printability:
Printable without restriction
Binding Type
Digital Binding:
Downloadable PDF (no physical binding)
Paper Type
Digital Paper Simulation:
Simulated digital pages with high-resolution illustrations and diagrams
Requirements
Software Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, SOHC, 2-valve
Displacement:
88 cc
Performance
Bore X Stroke:
49.0 mm x 48.0 mm
Compression Ratio:
9.2:1
Fuel System
Carburetor Model:
Mikuni VM17
Fuel Type:
Unleaded gasoline
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition)
Lubrication System
Oil Type:
SAE 10W-40 API SE, SF, SG, SH, SJ or higher (refer to manual for specific Suzuki recommendations)
Oil Capacity:
0.9 L (0.95 US qt) at oil change; 1.1 L (1.16 US qt) at oil filter change (specific values to be confirmed in manual)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Features
Drive System:
2WD
Final Drive:
O-ring sealed chain, RK520KXO, 80 links (specifics confirmed in manual)
📐 Dimensions
Exterior
Overall Length:
1465 mm (57.7 in)
Overall Width:
900 mm (35.4 in)
Overall Height:
920 mm (36.2 in)
Weights
Curb Weight:
110 kg (242.5 lbs)
Fuel Tank Capacity:
6.0 L (1.6 US gal)
🛡️ Safety Features
Ratings
Design Purpose:
Youth ATV, designed for responsible adult supervision
Active Features
Throttle Limiter:
Adjustable throttle limiter screw for speed control
Parking Brake:
Mechanical parking brake lever
Passive Features
Footpegs:
Aggressive grip footpegs with heel guards
Handlebars:
High-rise handlebars with protective foam
💡 Technology Features
Infotainment
Features:
Basic operational dashboard: neutral indicator, oil warning light, high beam indicator.
Driver Assistance
Features:
Throttle limiter for speed control.
Connectivity
Features:
N/A (no electronic connectivity features typical for this class of vehicle)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km (600 miles) or 6 months, whichever comes first (refer to manual for exact intervals).
Air Filter Cleaning:
Regular inspection and cleaning as needed, replacement every 6000 km (3700 miles) or as required.
Spark Plug Replacement:
Every 4000 km (2500 miles) or as needed.
Valve Clearance Check:
Every 4000 km (2500 miles).
Fluid Specifications
Engine Oil Specification:
SAE 10W-40 API SE, SF, SG, SH, SJ or higher
Gear Oil Specification:
Refer to manual for specific gear oil type and viscosity (likely a GL-4 or GL-5 gear oil).
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid (confirm in manual).
Known Issues
Common Wear Items:
Tires, brake pads, spark plugs, drive chain, air filter due to youth ATV usage.
Potential Carburetor Issues:
Carburetor can become gummed up if fuel is not properly stabilized during storage, affecting idle and performance.
Electrical Connections:
Corrosion or looseness in electrical connectors, especially in wet conditions, can cause intermittent faults.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Suzuki Motor Corporation, Japan
Model Evolution
Quadsport Lineage:
Part of Suzuki's established QuadSport lineup, known for youth-oriented ATVs.
Production
Introduction Year:
2007
Manufacturing Location:
Likely assembled in Japan or through Suzuki's global manufacturing network.
🏆 Awards & Recognition
Recognitions
Manufacturer Reputation:
Suzuki is recognized for producing reliable and performance-oriented ATVs across various segments.
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