Kawasaki VN900 Custom Vulcan 900 Custom 2007-2011 Service Repair Workshop Manual

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The VN900 Custom, also known as the VN900C, is a cruiser motorcycle that debuted in its first generation from 2006 to the present. This model is recognized for its sleek,...

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Typ: Motorcycle

Anbieter:

Art.-Nr: 86065

Stichworte: 2007 2008 2009 2010 2011 Agriculture Kawasaki Krypton Series Motorcycle Same Tractors VN900 Custom Vulcan 900 Custom

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Beschreibung

The VN900 Custom, also known as the VN900C, is a cruiser motorcycle that debuted in its first generation from 2006 to the present. This model is recognized for its sleek, low-slung profile, drag-style handlebars, and custom details, including spoke wheels, all contributing to its distinctive aesthetic. Powered by a liquid-cooled, 892cc V-twin engine with a belt final drive for smooth operation, the VN900 Custom offers a balance of reliable performance and rider-friendly ergonomics, making it a popular choice for those seeking a stylish and customizable cruiser. This comprehensive service repair workshop manual provides detailed guidance for the VN900 Custom, covering model years 2007 through 2011. It encompasses a wide range of critical areas, including complete engine overhaul, transmission and clutch servicing, chassis and suspension maintenance, electrical system diagnostics with wiring diagrams, and brake system procedures. The manual offers step-by-step repair instructions, troubleshooting guides, and technical specifications, supported by clear illustrations and part breakdowns, ensuring owners and technicians can effectively maintain, diagnose, and repair the vehicle to original specifications.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

VN900 Custom Vulcan 900 Custom

Model Alias:

Vulcan 900 Custom

Model Code:

VN900C

Generation

Generation Designation:

First Generation

Generation Years:

2006-Present

Codes

Vin Code Specific:

Refer to VIN plate for specific model year codes

👋 Introduction

Market Position

Segment:

Cruiser Motorcycle

Target Audience:

Riders seeking a stylish, customizable cruiser with a V-twin engine

Competitive Analysis

Direct Competitors:

Honda Shadow series, Yamaha V-Star series, Suzuki Boulevard series

Key Differentiators:

Sleek custom styling, reliable V-twin engine, accessible price point

Key Features

Styling:

Low-slung profile, drag-style handlebars, custom details, spoke wheels

Powertrain:

Liquid-cooled, 52-degree V-twin engine

Drivetrain:

Belt final drive for smooth, low-maintenance operation

📋 Manual Details

Coverage Areas

Covered Years:

2007, 2008, 2009, 2010, 2011

Specific Model Variant:

VN900C Custom

Page Count

Estimated Page Count:

Likely 500-1000+ pages (typical for comprehensive service manuals, actual size up to 1800MB)

Manual Type

Type:

Service Repair Workshop Manual

Description:

Official factory service manual used by professional technicians

Language

Language:

English

Format

Delivery Format:

PDF Download (may be zipped)

Accessibility:

Readable on PC, iPad, Hard Disk; requires PDF reader

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, diagnostics, tuning, fuel injection, ignition, lubrication, cooling

Transmission:

Clutch, gearbox, final drive (belt drive system)

Chassis:

Frame, suspension (front fork, rear shock), steering, wheels, tires

Electrical:

Wiring diagrams, lighting, starting system, charging system, instruments, ECU diagnostics

Braking System:

Front and rear brakes, hydraulic system, components

Bodywork:

Body panels, fuel tank, fenders, seat, accessories

Procedures Included

Maintenance:

Routine checks, lubrication, filter replacement, adjustments, fluid changes

Repair:

Step-by-step instructions for component disassembly, repair, and reassembly

Troubleshooting:

Diagnostic procedures, fault finding, symptom analysis

Restoration:

Detailed guidance for bringing the motorcycle back to original specifications

Diagnosis:

Methods for identifying mechanical and electrical issues

Technical Depth

Depth:

Comprehensive: from basic servicing to complete engine and transmission rebuilds, advanced diagnostics

Illustrations:

Clear step-by-step illustrations, zoomable illustrations, exploded views, detailed component breakdowns

Part Identification:

Detailed part numbers breakdown for all aspects

📊 Manual Specifications

File Format

Format:

Compression:

May be zipped (.zip, .rar) requiring unzipping software (WinZip, WinRAR)

File Size:

Up to 1800 MB (requires significant storage space)

Print Quality

Printability:

Printable on any computer/printer

Resolution:

High quality, suitable for printing

Binding Type

Binding:

Digital Download (Not a physical copy with binding)

Paper Type

Paper:

N/A (Digital product)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, SOHC, V-twin

Displacement:

892 cc (54.5 cubic inches)

Bore X Stroke:

92.0 x 68.2 mm (3.62 x 2.69 inches)

Cooling System:

Liquid-cooled

Compression Ratio:

9.5:1

Valve System:

SOHC, 4 valves per cylinder

Fuel Induction:

Digital Fuel Injection with dual 34mm throttle bodies (Keihin)

Performance

Horsepower Est:

Approx. 50-55 HP (at crankshaft, estimated)

Torque Est:

Approx. 53-57 lb-ft (at crankshaft, estimated)

Fuel System

Fuel Type:

Unleaded gasoline

Fuel Tank Capacity:

20.0 L (5.3 US gal)

🔧 Transmission

Standard

Type:

5-speed constant mesh

Clutch:

Wet, multi-disc

Final Drive:

Belt drive

Features

Engagement:

Smooth engagement and operation due to belt drive

📐 Dimensions

Exterior

Overall Length:

2405 mm (94.7 in)

Overall Width:

870 mm (34.3 in)

Overall Height:

1165 mm (45.9 in)

Wheelbase:

1690 mm (66.5 in)

Ground Clearance:

135 mm (5.3 in)

Seat Height:

705 mm (27.8 in)

Weights

Curb Weight:

262 kg (577.6 lbs)

Dry Weight:

241 kg (531.3 lbs)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycle safety is typically not rated by agencies like NHTSA)

Active Features

Braking:

Front: Single 300mm hydraulic disc; Rear: 270mm hydraulic disc. Optional ABS on some models/years, not explicitly stated for all variants covered.

Lighting:

Halogen headlamp, LED taillight

Passive Features

Frame Construction:

Double-cradle, steel frame for stability

💡 Technology Features

Infotainment

System:

Basic instrumentation: speedometer, odometer, trip meter, fuel gauge, indicator lights. No advanced infotainment system.

Driver Assistance

Features:

Focus is on mechanical engineering and rider ergonomics, not electronic rider aids beyond basic ABS availability.

Connectivity

Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 6,000 km (3,700 miles) or 6 months

Air Filter Inspection:

Every 12,000 km (7,500 miles)

Spark Plug Replacement:

Every 12,000 km (7,500 miles)

Belt Drive Tension Check:

Every 6,000 km (3,700 miles)

Fluid Specifications

Engine Oil Type:

SAE 10W-40 API SG or higher, JASO MA certified

Engine Oil Capacity:

3.2 L (3.4 US qt) for oil change without filter, 3.5 L (3.7 US qt) with filter change

Coolant Type:

Kawasaki Motorcycle Coolant (or equivalent ethylene glycol-based coolant with anti-corrosion additives), 50/50 mix with distilled water

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Items:

Clutch plates, brake pads, tires, belt drive components (tensioner, pulley)

Electrical Gremlins:

While generally reliable, owners sometimes report minor electrical issues that are well-documented in service manuals for troubleshooting.

Fueling Issues:

Proper fuel quality and injector maintenance are crucial for optimal performance of the FI system.

📚 Vehicle History

Brand Heritage

Heritage:

Kawasaki has a long-standing reputation for building reliable and performance-oriented motorcycles across various segments, including cruisers.

Model Evolution

Introduction:

The VN900 platform was introduced in 2006, evolving from earlier Vulcan models, with the Custom variant emphasizing styling and personalization.

Custom Variant Focus:

The 'Custom' designation highlights features like a lower seat height, unique styling elements, and often aftermarket customization potential.

Production

Manufacturing Location:

Japan (Primary)

Production Run For This Manual:

2007-2011

🏆 Awards & Recognition

Recognitions

Awards:

While specific awards are not readily highlighted, the VN900 Custom has received positive reviews for its value and styling within the cruiser market.

Ratings

Customer Satisfaction:

Generally high customer satisfaction for its intended purpose and market segment.