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2007-2012 Yamaha Zuma 125 Service/Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Zuma 125 Model Code: BW125 Product Name: 2007-2012 Yamaha Zuma 125 Service/Repair Manual Generation First Generation Years: 2007 Last Generation Years: 2012 Codes...
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2007-2012 Yamaha Zuma 125 Service/Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Zuma 125
Model Code:
BW125
Product Name:
2007-2012 Yamaha Zuma 125 Service/Repair Manual
Generation
First Generation Years:
2007
Last Generation Years:
2012
Codes
Internal Model Code:
BW125A, BW125X
👋 Introduction
Market Position
Vehicle Segment:
Premium urban scooter / commuter scooter
Target Audience:
Commuters, urban dwellers seeking a stylish and practical mobility solution
Competitive Analysis
Key Competitors:
Honda PCX125, Kymco Agility 125, SYM Fiddle II
Key Features
Design Philosophy:
Rugged, go-anywhere styling with practical commuter features
Distinctive Features:
Fat handlebars, aggressive styling, large 12-inch tires, underseat storage
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete mechanical and electrical systems
Secondary Coverage:
Bodywork, troubleshooting, maintenance
Page Count
Estimated Page Count:
Approx. 300-400 pages (typical for this class of manual)
Manual Type
Manual Classification:
Factory Authorized Service Manual / Repair Manual
Language
Primary Language:
English
Format
Digital Format:
PDF (Searchable, Printable)
📖 Manual Coverage
Systems Covered
Engine System:
Complete engine disassembly, assembly, inspection, and repair
Fuel System:
Fuel injection system, fuel pump, injectors, fuel filter
Transmission System:
CVT (Continuously Variable Transmission) service, belt inspection, roller replacement
Suspension System:
Front fork service, rear shock absorber inspection and replacement
Braking System:
Front and rear brake caliper service, brake fluid flush, pad replacement
Electrical System:
Wiring diagrams, lighting, ignition system, battery, charging system, starter
Cooling System:
Radiator, coolant, fan, thermostat
Exhaust System:
Muffler, catalytic converter inspection and replacement
Frame And Bodywork:
Chassis inspection, body panel removal/installation, seat maintenance
Wheels And Tires:
Tire inspection, inflation, replacement, wheel bearing service
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug service, air filter cleaning/replacement
Troubleshooting Guides:
Diagnostic charts for common problems and symptoms
Repair Procedures:
Step-by-step instructions for component disassembly and reassembly
Diagnostics:
Detailed electrical diagnostic procedures, sensor testing
Torque Specifications:
Precise torque values for all critical fasteners
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to full engine rebuilds)
Diagrams And Illustrations:
Detailed exploded views and schematic diagrams
Special Tools:
Listing of required special tools for specific procedures
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, fully searchable text
Print Quality
Print Readability:
Optimized for clear printing of text and diagrams
Binding Type
Digital Format Binding:
N/A (Digital Format)
Paper Type
Digital Format Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve, air-cooled
Displacement:
125 cc
Bore X Stroke:
52.4 mm x 57.9 mm
Compression Ratio:
9.5:1
Engine Oil Type:
Yamalube 4 (or equivalent SAE 10W-40 API SG or higher)
Engine Oil Capacity:
0.90 L (0.95 US qt)
Performance
Horsepower Estimated:
Approx. 9.5 HP @ 7,500 RPM
Torque Estimated:
Approx. 9.1 Nm @ 6,000 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (91 RON or higher)
Fuel Tank Capacity:
6.0 L (1.59 US gal)
Fuel Injector Type:
Denso (specific part number varies by revision)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Features
Drive Type:
Belt drive
Final Drive:
Gear drive
📐 Dimensions
Exterior
Overall Length:
1910 mm (75.2 in)
Overall Width:
760 mm (29.9 in)
Overall Height:
1065 mm (41.9 in)
Wheelbase:
1370 mm (53.9 in)
Ground Clearance:
125 mm (4.9 in)
Weights
Wet Weight:
127 kg (280 lbs)
Load Capacity:
Approx. 150 kg (330 lbs) including rider and cargo
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle/Scooter classification)
Active Features
Braking System Type:
Front: Hydraulic disc, Rear: Hydraulic disc
Lighting System:
Halogen headlight, LED taillight
Passive Features
Frame Construction:
Steel tube frame
Tires Front:
120/70-12 (Tubeless)
Tires Rear:
130/70-12 (Tubeless)
💡 Technology Features
Infotainment
Infotainment System:
Basic analog speedometer, odometer, fuel gauge, and indicator lights. No advanced infotainment features.
Driver Assistance
ABS:
N/A (Not equipped with ABS)
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 5,000 km (3,000 miles) or 6 months
Air Filter Cleaning Interval:
Every 5,000 km (3,000 miles)
Spark Plug Replacement Interval:
Every 10,000 km (6,000 miles)
Cvt Belt Inspection Interval:
Every 10,000 km (6,000 miles)
Valve Clearance Check Interval:
Every 20,000 km (12,000 miles)
Fluid Specifications
Brake Fluid Type:
DOT 4
Coolant Type:
Yamalube Coolant (or equivalent ethylene glycol-based coolant, 50/50 mix)
Final Drive Oil Type:
Yamalube Gear Oil (or equivalent SAE 80 hypoid gear oil)
Known Issues
Common Wear Items:
CVT Belt, brake pads, tires, front fork seals
Potential Electrical Issues:
Occasional stator or rectifier issues reported by some owners, often related to high mileage or maintenance neglect.
Fuel System Maintenance:
Importance of clean fuel and proper maintenance of the EFI system, including occasional injector cleaning.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company
Brand Focus:
Motorcycles, scooters, ATVs, personal watercraft, marine engines
Model Evolution
Original Release Year:
2007
Key Updates 2007-2012:
Minor cosmetic changes, potential ECU remapping or minor component updates
Production
Manufacturing Location:
Japan (primarily), potential assembly in other regions
🏆 Awards & Recognition
Recognitions
Industry Awards:
N/A (No specific industry awards widely publicized for this model generation)
Ratings
Consumer Satisfaction Index:
Generally high consumer satisfaction for reliability and ease of use in its segment.
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