Kawasaki ZG1400 2007-2013 Workshop Service Manual

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Anbieter:

Art.-Nr: 85529

Stichworte: 2007 2008 2009 2010 2011 2012 2013 Kawasaki Misc Motorcycle Motorcycles ZG1400

Produktvarianten

Beschreibung

This workshop service manual provides comprehensive guidance for the ZG1400, also known as the GTR1400, model ZG1400A, covering production years from 2007 through 2013. Engineered for sport touring, this motorcycle is celebrated for its powerful 1352 cc inline-four engine, advanced fairing design for superior wind protection, and shaft drive for low maintenance. Its comfortable seating position, adjustable windscreen, and integrated luggage systems make it an ideal choice for long-distance touring riders and daily commuters alike, offering a blend of performance and comfort. This extensive manual, estimated at over 500 pages, details all essential maintenance and repair procedures required to keep your ZG1400 in optimal condition. It covers a wide array of systems, including engine mechanics, fuel injection, drivetrain, braking, and electrical systems, alongside chassis and bodywork. You will find step-by-step instructions for scheduled maintenance, component overhauls, diagnostic troubleshooting with flowcharts, and detailed technical specifications, ensuring owners and technicians have the necessary information for effective upkeep and repair.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

ZG1400

Model Nickname:

GTR1400

Generation

Generation Code:

ZG1400A

👋 Introduction

Market Position

Segment:

Sport touring motorcycle

Target Audience:

Touring riders, commuters, riders seeking a powerful and comfortable long-distance machine

Competitive Analysis

Key Competitors:

BMW R1200RT, Honda ST1300, Yamaha FJR1300

Key Features

Aerodynamics:

Advanced fairing design for wind protection and rider comfort

Engine Type:

Inline-four cylinder, liquid-cooled

Drivetrain:

Shaft drive for low maintenance

Comfort Features:

Adjustable windscreen, comfortable seating position, integrated luggage

📋 Manual Details

Coverage Areas

Model Years Covered:

2007, 2008, 2009, 2010, 2011, 2012, 2013

Page Count

Estimated Page Count:

Manual Type

Manual Type:

Workshop Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Fuel injection, ignition, cooling, lubrication, starting, charging

Drivetrain Systems:

Clutch, transmission, final drive (shaft drive), driveshaft

Chassis Systems:

Frame, suspension (front and rear), steering, wheels, tires

Braking Systems:

Front and rear brakes (hydraulic disc), ABS operation (if equipped)

Electrical Systems:

Battery, alternator, starter motor, lighting, instrumentation, wiring diagrams

Bodywork And Accessories:

Fairings, body panels, luggage system components, seats

Procedures Included

Maintenance Procedures:

Scheduled maintenance, oil changes, filter replacements, chain adjustment (if applicable), brake pad replacement

Repair Procedures:

Engine overhaul, transmission disassembly and reassembly, suspension servicing, electrical component diagnosis and repair

Troubleshooting:

Diagnostic flowcharts, common problems and solutions, fault code interpretation

Disassembly And Assembly:

Step-by-step instructions for major component removal and installation

Electrical Diagnostics:

Detailed troubleshooting for starting, charging, ignition, lighting, and ECU related faults.

Technical Depth

Diagnostic Capability:

Advanced diagnostics, including ECU troubleshooting and sensor testing

Rebuild Specifications:

Detailed specifications for engine and transmission component clearances and tolerances for complete rebuilds

Wiring Diagrams:

Comprehensive and detailed electrical wiring schematics

📊 Manual Specifications

File Format

File Format:

PDF (Portable Document Format)

Print Quality

Searchable Text:

Image Resolution:

High-resolution, suitable for printing

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, DOHC, 16-valve Inline-four

Displacement:

1352 cc

Bore X Stroke:

84.0 x 61.3 mm

Compression Ratio:

11.0:1

Valve Train:

DOHC, 16 valves (4 valves per cylinder)

Performance

Horsepower:

Approx. 155 hp @ 8,800 rpm (claimed)

Torque:

Approx. 137 Nm (101 lb-ft) @ 6,200 rpm (claimed)

Fuel System

Fuel Delivery:

Digital Fuel Injection (DFI) with dual throttle valves

Fuel Type:

Unleaded gasoline

Fuel Tank Capacity:

22 liters (5.8 US gal)

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Final Drive:

Sealed shaft drive

Features

Clutch Type:

Wet, multi-disc

📐 Dimensions

Exterior

Overall Length:

2,270 mm (89.4 in)

Overall Width:

790 mm (31.1 in)

Overall Height:

1,385 mm (54.5 in)

Wheelbase:

1,520 mm (59.8 in)

Ground Clearance:

130 mm (5.1 in)

Weights

Curb Weight:

Approx. 270 kg (595 lbs)

🛡️ Safety Features

Ratings

Optional (K-ACT - Kawasaki Advanced Control)

Active Features

Braking System:

Dual front 310mm discs, single rear 270mm disc

Suspension Type:

Inverted telescopic front fork, bottom-link type uni-trak rear suspension

Passive Features

Lighting:

Halogen headlights, LED taillight

💡 Technology Features

Infotainment

Instrumentation:

Analog tachometer and speedometer, digital display with fuel gauge, clock, odometer, trip meters, gear position indicator, ambient temperature

Driver Assistance

Traction Control:

Not typically equipped on base models, but K-ACT (Kawasaki Advanced Control) ABS system provides integrated braking control.

Connectivity

Accessories:

Accessory power outlets, optional heated grips, integrated luggage systems

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 6,000 miles or 12 months

Valve Clearance Check:

Every 24,000 miles or 24 months

Final Drive Oil Change:

Every 12,000 miles or 12 months

Fluid Specifications

Engine Oil Type:

SAE 10W-40 API SG or SH

Engine Oil Capacity:

4.0 liters (4.2 US qt) without filter change; 4.2 liters (4.4 US qt) with filter change

Coolant Type:

Kawasaki Motorcycle Coolant (or equivalent ethylene glycol-based antifreeze)

Brake Fluid Type:

DOT 4

Final Drive Oil Type:

SAE 80W-90 Hypoid Gear Oil

Known Issues

Common Wear Items:

Tires, brake pads, clutch plates (depending on riding style), spark plugs

Potential Issues:

Occasional clutch judder, some owners report minor electrical gremlins, fuel pump recall on some early models (check VIN)

📚 Vehicle History

Brand Heritage

Brand Focus:

Performance motorcycles, including sportbikes, cruisers, and touring bikes

Model Evolution

Predecessor:

While not a direct predecessor, it aligns with Kawasaki's sport-touring lineage exemplified by models like the GTR1000.

Introduction Year:

2007 (as GTR1400 in most markets)

Production

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Motorcycle Reviews:

Consistently praised for its powerful engine, comfortable ride, and long-distance touring capabilities.