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    2007-2013 Yamaha SRX120 Service RepairWorkshop Manual

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    Welcome to the comprehensive service manual for the snowmobile, covering models from the 2007 through 2013 production years. The SRX120 is recognized for its reliable 120cc engine and user-friendly design,...
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    Art.-Nr: 134878
    Welcome to the comprehensive service manual for the snowmobile, covering models from the 2007 through 2013 production years. The SRX120 is recognized for its reliable 120cc engine and user-friendly design, making it a popular choice for recreational riders seeking a balance of performance and accessibility in its class. Built upon a strong heritage in powersports, this model offers dependable trail performance, distinguished by its robust engineering and focus on operational ease. This manual encompasses all SRX120 trim levels, providing detailed information to ensure optimal operation and longevity of your snowmobile. This Service Repair Workshop Manual is designed to be an exhaustive resource for maintaining and repairing your SRX120. It delves into all critical systems, including detailed procedures for engine overhaul, fuel and ignition system adjustments, electrical diagnostics, drive and suspension system servicing, and brake system maintenance. You will find step-by-step instructions for routine maintenance, troubleshooting common issues, and complete disassembly and reassembly. With detailed diagrams, exploded views, and specific technical data, this manual empowers owners, mechanics, and technicians to perform all necessary upkeep and repairs with precision and confidence, ensuring the continued performance and safety of the snowmobile.
    🏷️ Basic Information
    Identification
    Make:
    Yamaha
    Model:
    SRX120
    Model Variant:
    SRX120
    Vehicle Type:
    Snowmobile
    Generation
    Generation:
    First Generation
    Codes
    Chassis Code:
    Not specified in product info
    Engine Code:
    Not specified in product info
    👋 Introduction
    Market Position
    Market Position:
    The Yamaha SRX120, introduced in the mid-2000s, was positioned as an entry-level to mid-range snowmobile, offering a balance of performance and affordability. It targeted recreational riders looking for reliable trail performance without the premium features or price point of high-performance models. This manual covers a significant production run, indicating its popularity among a broad segment of snowmobile enthusiasts.
    Competitive Analysis
    Competitive Analysis:
    Competed directly with models from Ski-Doo (e.g., Grand Touring, MXZ series), Arctic Cat (e.g., Bearcat, Z series), and Polaris (e.g., Indy, Switchback). The SRX120 likely differentiated itself with Yamaha's reputation for engine reliability and a focus on user-friendly operation and maintenance.
    Key Features
    Key Features:
    The SRX120 is known for its robust 120cc engine, comfortable seating, and capable suspension for its class. This manual would detail features like its specific track design, tunnel construction, and handlebar ergonomics, crucial for understanding its operational characteristics.
    📋 Manual Details
    Coverage Areas
    Coverage Years:
    2007-2013
    Trim Levels:
    All SRX120 models
    Page Count
    Page Count:
    Not specified in product info, but typically comprehensive for a factory service manual.
    Manual Type
    Manual Type:
    Service Repair Workshop Manual
    Language
    Language:
    English
    Format
    Format:
    PDF
    📖 Manual Coverage
    Systems Covered
    Systems Covered:
    Engine (overhaul, tuning, diagnostics), Fuel System (carburetor adjustment, fuel pump, fuel lines), Ignition System (CDI, spark plugs), Electrical System (wiring diagrams, lighting, battery, charging system), Drive System (clutch, chaincase, track), Suspension (front and rear suspension components, shocks, springs), Steering System (handlebars, steering post, ski assembly), Braking System (hydraulic disc brake), Cooling System (air-cooled engine specifics), Chassis and Bodywork (frame, plastics, seat, hood), Lubrication System, Exhaust System, Track and Drive Sprockets, Ski and Runner Assembly, Controls (throttle, brake levers, kill switch).
    Procedures Included
    Procedures Included:
    Routine maintenance (oil changes, lubrication, belt inspection/replacement, spark plug replacement), troubleshooting common issues, engine repair and rebuilding, carburetor cleaning and adjustment, clutch inspection and service, suspension adjustments and repairs, brake bleeding and component replacement, electrical system diagnostics and component testing, track tension adjustment, chaincase lubrication and inspection, complete disassembly and reassembly procedures, torque specifications for critical fasteners, diagnostic trouble codes (DTC) and their meanings.
    Technical Depth
    Technical Depth:
    Comprehensive. Covers everything from basic owner maintenance tasks to in-depth engine overhauls, complex electrical diagnostics, and chassis component rebuilding. Includes detailed diagrams, exploded views, and step-by-step instructions suitable for both novice DIY mechanics and experienced technicians.
    📊 Manual Specifications
    File Format
    File Format:
    PDF
    Searchable Text:
    Likely, as it's a factory manual converted to PDF.
    Print Quality
    Print Quality:
    Printable. Quality will depend on the user's printer capabilities.
    Binding Type
    Binding Type:
    Digital Download (PDF)
    Paper Type
    Paper Type:
    Not applicable (Digital Format)
    Compatibility
    Compatibility:
    All Versions of Windows & Mac & Linux
    Requirements
    Requirements:
    Adobe PDF Reader
    Download Speed
    Download Speed:
    Instant High Speed Download
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    Likely a 120cc 2-stroke, single-cylinder engine (typical for this displacement and era in snowmobiles).
    Bore X Stroke:
    Not specified in product info, but would be detailed in the manual.
    Cooling System:
    Air-cooled
    Performance
    Horsepower:
    Estimated 5-8 HP (typical for a 120cc 2-stroke snowmobile engine).
    Torque:
    Not specified in product info.
    Fuel System
    Fuel System:
    Carbureted (likely a Mikuni VM series carburetor, common in this application).
    Fuel Type:
    Unleaded gasoline (87 octane recommended, but manual will confirm).
    Oil Mixture:
    Pre-mix or Oil Injection system (manual will specify).
    🔧 Transmission
    Standard
    Transmission Type:
    CVT (Continuously Variable Transmission) with centrifugal clutch and driven clutch.
    Optional
    Optional Transmissions:
    Not applicable for this model.
    Features
    Clutch Engagement Rpm:
    Not specified in product info, but detailed in manual.
    Chaincase Gear Ratio:
    Not specified in product info, but detailed in manual.
    Chaincase Oil Type:
    Manual will specify, likely SAE 80W-90 GL-4 gear oil.
    📐 Dimensions
    Exterior
    Overall Length:
    Not specified in product info, but typically around 90-100 inches for this class.
    Overall Width:
    Not specified in product info, but typically around 40-45 inches.
    Track Dimensions:
    Not specified in product info, but typically 120-136 inches in length and 15-20 inches in width.
    Weights
    Dry Weight:
    Not specified in product info, but likely in the 350-450 lbs range.
    Curb Weight:
    Not specified in product info, but would include fluids and battery.
    🛡️ Safety Features
    Ratings
    Safety Ratings:
    Not applicable in the same way as automobiles; focuses on operational safety features and design integrity.
    Active Features
    Active Safety Features:
    Thumb throttle for controlled acceleration, handlebar-mounted brake lever, kill switch/lanyard, aggressive track lugs for traction, stable chassis design.
    Passive Features
    Passive Safety Features:
    Reinforced chassis, protective bodywork, padded handlebars, seat design for rider stability.
    💡 Technology Features
    Infotainment
    Infotainment System:
    Basic. Likely includes a speedometer, odometer, and possibly a tachometer. No advanced infotainment systems expected in this model/era.
    Driver Assistance
    Driver Assistance Features:
    None in the modern automotive sense. Focus is on basic controls for rider input and safety.
    Connectivity
    Connectivity Features:
    None.
    🔧 Maintenance
    Service Intervals
    Routine Maintenance Schedule:
    The manual will detail specific intervals for: check/clean/replace spark plug (e.g., every 50-100 hours or annually), check/adjust drive belt tension and condition (e.g., annually or as needed), check/adjust track tension (e.g., periodically), lubricate suspension and steering components (e.g., annually), check/clean air filter (e.g., every 20-30 hours), change chaincase oil (e.g., annually or every 100 hours).
    Fluid Specifications
    Engine Oil Type:
    For 2-stroke, it will be a specific 2-stroke snowmobile oil (e.g., Yamalube 2W or equivalent). For 4-stroke models (unlikely for SRX120), it would be a specific viscosity like 0W-40 or 5W-40 synthetic. The manual is critical here.
    Chaincase Oil Type:
    Likely SAE 80W-90 GL-4 gear oil. Capacity and specific part numbers will be in the manual.
    Coolant Type:
    N/A (Air-cooled engine).
    Brake Fluid Type:
    DOT 3 or DOT 4 hydraulic brake fluid. Capacity and bleeding procedures are critical.
    Known Issues
    Common Issues And Troubleshooting:
    Potential issues covered would include: carburetor gumming/clogging leading to poor performance, drive belt slippage or breakage, track wear or derailment, ignition system failures (CDI, coil), suspension component wear, steering linkage looseness, and typical 2-stroke engine wear (e.g., piston/ring wear). The manual provides diagnostic flowcharts for these.
    Tune Up Procedures
    Tune Up Procedures:
    Spark plug replacement, air filter cleaning/replacement, carburetor adjustment (idle speed, mixture), chaincase oil change, drive belt inspection/adjustment, track tension adjustment, general lubrication.
    📚 Vehicle History
    Brand Heritage
    Brand Heritage:
    Yamaha has a long-standing reputation for building reliable and well-engineered powersports vehicles, including motorcycles, ATVs, and snowmobiles. Their expertise in engine technology is a key aspect of their brand.
    Model Evolution
    Model Evolution:
    The SRX designation has historically been used by Yamaha for performance-oriented snowmobiles. The SRX120, being a smaller displacement model, likely served as an accessible entry point into the SRX lineage, focusing on practical trail use. The 2007-2013 timeframe indicates a stable platform with potential minor updates during its production run.
    Production
    Production Years Covered:
    2007, 2008, 2009, 2010, 2011, 2012, 2013
    Manufacturing Location:
    Not specified in product info, but Yamaha snowmobiles have historically been manufactured in Japan or North America.
    🏆 Awards & Recognition
    Recognitions
    Recognitions:
    Specific awards for the SRX120 are not widely publicized, but Yamaha snowmobiles generally receive positive reviews for reliability and value in their respective segments.
    Ratings
    Industry Ratings:
    The manual's value is in providing OEM-level diagnostic and repair information, which is the highest form of 'rating' for a service document.
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