Positioning:
Essential diagnostic and repair resource for owners and technicians working on 2007 Arctic Cat 400, 500, 650, and 700 series ATVs. Targets DIY mechanics and professional service shops seeking authoritative documentation.
Analogy:
This repair manual serves the same purpose as a factory service manual for a car, providing the definitive guide for maintaining and repairing the specified Arctic Cat ATV models.
Features:
Instant download access, comprehensive coverage across multiple engine sizes and configurations, detailed diagrams and exploded views, step-by-step repair instructions, troubleshooting guidance.
Covered Models:
2007 Arctic Cat 400 4x4, 2007 Arctic Cat 400 4x4 TRV (2-up), 2007 Arctic Cat 500 4x4, 2007 Arctic Cat 650 H1 4x4, 2007 Arctic Cat 650 H1 4x4 TBX (dump bed), 2007 Arctic Cat 650 H1 4x4 TRV (2-up), 2007 Arctic Cat 700 EFI 4x4
Estimated Page Count:
Extensive (typical for factory service manuals of this era, likely 500+ pages)
Type:
Factory Service Manual / Repair Manual
Format:
PDF (Digitally Delivered)
Engine Systems:
Engine assembly, disassembly, lubrication, cooling system, fuel system (carbureted and EFI), ignition system, exhaust system, starting system, charging system.
Drivetrain Systems:
Transmission (gearbox), drive shafts, CV joints, differentials (front and rear), AWD system (if applicable), clutch system.
Chassis And Suspension:
Frame, front suspension (A-arms, shocks, springs), rear suspension (swingarm, shocks, springs), steering system, wheels and tires.
Braking System:
Front and rear brake systems, hydraulic lines, brake calipers, master cylinders, brake pads, rotors.
Electrical System:
Wiring diagrams, lighting system, battery, charging system, starter motor, ignition components, fuses, relays, instrumentation, handlebar controls, winch (if applicable).
Body And Frame:
Body panels, fenders, racks, seat, fuel tank, handle bars, footrests, minor bodywork repair.
Maintenance Procedures:
Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, coolant flush, brake fluid replacement, valve adjustments, drive belt inspection/replacement, lubrication points.
Repair Procedures:
Complete engine overhaul, transmission repair, differential rebuild, suspension component replacement, brake system bleeding and repair, electrical component troubleshooting and replacement, steering system overhaul.
Troubleshooting Guides:
Diagnostic procedures for common issues, symptom-based troubleshooting, electrical system fault finding, engine performance problems.
Assembly Disassembly:
Detailed procedures for removing and reinstalling all major components, including engine, transmission, suspension, and body parts.
Depth Of Information:
Comprehensive; covers basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics and chassis component repair. Includes detailed step-by-step instructions, torque specifications, and diagrams.
Diagnostic Capabilities:
Covers diagnostic trouble codes (DTCs) for EFI models, electrical circuit testing, and mechanical component testing.
Engine Types:
Single-cylinder, liquid-cooled, 4-stroke (Specific displacements vary by model: 400cc class, 500cc class, 650cc class, 700cc class).
Horsepower Range:
Varies by model, typically ranging from approximately 25-45+ horsepower.
Torque Characteristics:
Optimized for low-end torque suitable for off-road applications and utility tasks.
Fuel Delivery:
Carburetor (on some 400 and 500 models) and Electronic Fuel Injection (EFI) (on 650 and 700 EFI models).
Engine Oil Change:
Typically every 50-100 operating hours or annually, whichever comes first. Specifics detailed in manual.
Air Filter Service:
Frequent cleaning/inspection recommended, especially in dusty conditions. Replacement as needed.
Spark Plug Replacement:
Refer to manual for specific mileage or hour intervals, typically every 1,000-2,000 miles or annually.
Transmission Oil Change:
Refer to manual for interval, often tied to engine oil changes or specific hours of operation.
Engine Oil Type:
API SG/SH/SJ rated SAE 10W-40 motorcycle or ATV specific oil is commonly recommended. Manual will specify exact grade and capacity.
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors. Manual specifies type and mix ratio.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid. Manual specifies correct type.
Common Wear Items:
CV boots, drive belts (CVT), suspension bushings, wheel bearings.
Potential Problems:
EFI system issues (depending on model), carburetor tuning on older models, overheating under extreme conditions (if cooling system is not maintained).
Manufacturer Heritage:
Arctic Cat has a long-standing reputation in off-road vehicles, particularly snowmobiles and ATVs, known for their robust construction and performance-oriented designs.
Model Line Evolution:
The 400, 500, 650, and 700 series represented Arctic Cat's core ATV offerings, evolving with chassis refinements, engine upgrades, and feature additions year over year.
Manufacturing Location:
Typically manufactured in the USA by Arctic Cat.