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HUSQVARNA SM 400 450 410 R Workshop Manual 2007

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This manual covers the 2007 Husqvarna SM 400 R, SM 450 R, and SM 410 R Supermoto Motorcycles. Known for their performance-oriented design and off-road heritage, these models offer an...
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HUSQVARNA SM 400 450 410 R Workshop Manual 2007
This manual covers the 2007 Husqvarna SM 400 R, SM 450 R, and SM 410 R Supermoto Motorcycles. Known for their performance-oriented design and off-road heritage, these models offer an agile and engaging riding experience suitable for spirited street riding. The commitment to quality engineering ensures reliable performance, making these motorcycles a popular choice for riders seeking a blend of sportiness and versatility. This comprehensive workshop service repair manual provides A-Z coverage for all mechanical and electrical aspects of your Supermoto. It details essential maintenance procedures, in-depth repair instructions for all major systems including engine, drivetrain, chassis, and electrical components, as well as troubleshooting guides for common issues. With numerous detailed pictures and diagrams, this manual is an indispensable resource for owners and technicians aiming to maintain, diagnose, and repair these high-performance motorcycles.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
SM 400 R, SM 450 R, SM 410 R
Year:
2007
Category:
Supermoto Motorcycle
Codes
Chassis Codes:
Likely specific to each model variant (e.g., KTE07-SM400R, KTE07-SM450R, KTE07-SM410R - exact codes require manual confirmation)
Engine Codes:
Likely specific to each engine displacement (e.g., 400cc, 450cc, 410cc - exact codes require manual confirmation)
👋 Introduction
Market Position
Segment:
Performance-oriented Supermoto motorcycles, popular for street riding and light off-road use.
Competitive Analysis
Competitors 2007:
KTM EXC/SMC series, Yamaha WR series, Honda CRF-X series, Suzuki DR-Z series, Kawasaki KLX series.
Key Features
Brand Philosophy:
Husqvarna is known for its off-road heritage and performance-focused motorcycles, often with a premium feel.
Value Proposition
Manual Value:
Empowers owners to perform their own maintenance and repairs, saving significant costs compared to dealer service. Provides in-depth understanding of the vehicle's mechanics.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive A-Z coverage for all mechanical and electrical repairs.
Page Count
Estimated Page Count:
Estimate: 500-800 pages (typical for detailed workshop manuals covering multiple variants).
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English (presumed based on product description)
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Top End (cylinder head, valves, camshafts), Bottom End (crankshaft, connecting rods, pistons), Cooling System, Lubrication System, Fuel System (carburetion or injection, depending on specific variant), Ignition System, Exhaust System.
Drivetrain Systems:
Clutch (operation, adjustment, replacement), Transmission (gearbox components, ratios, lubrication), Final Drive (chain, sprockets, adjustment).
Chassis Systems:
Frame, Suspension (front forks, rear shock absorber, linkage), Steering (handlebars, triple clamps, bearings), Wheels and Tires (rims, spokes, bearings, tire pressures), Brakes (front and rear caliper, master cylinders, lines, pads, discs).
Electrical Systems:
Battery, Charging System (stator, regulator/rectifier), Starting System (starter motor, solenoid), Lighting (headlight, taillight, indicators), Ignition Switch, Wiring Diagrams, Fuse Box, Sensors.
Bodywork And Controls:
Body panels (fenders, tank, side covers), Seat, Footpegs, Levers, Cables, Controls routing.
Procedures Included
Maintenance Procedures:
Scheduled maintenance (oil changes, filter replacements, chain lubrication), Tire pressure checks, Brake pad inspection, Clutch adjustment, Valve clearance checks.
Repair Procedures:
Engine rebuilds (top and bottom end), Transmission overhauls, Suspension fork servicing and seal replacement, Brake caliper rebuilds, Electrical component diagnosis and replacement, Wiring harness repair.
Troubleshooting:
Step-by-step diagnostic guides for common mechanical and electrical faults, fault code interpretation (if applicable).
Technical Adjustments:
Carburetor jetting and tuning, Idle speed adjustment, Clutch and throttle cable free play adjustment, Suspension sag adjustment.
Technical Depth
Depth:
Comprehensive (covers everything from basic maintenance to complete engine and transmission rebuilds).
📊 Manual Specifications
File Format
File Type:
PDF (.pdf)
Print Quality
Printability:
Printable (high quality, suitable for home or professional printing).
Binding Type
Binding:
Not applicable (digital format).
Paper Type
Recommended Paper:
Not applicable (digital format).
Features
Searchability:
Likely searchable text within the PDF for quick access to information.
Visual Aids:
Tons of detailed pictures and diagrams included.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke (typical for these models).
Bore X Stroke:
Varies by model: SM 400 R (approx. 88 x 63.4 mm), SM 450 R (approx. 95 x 63.4 mm), SM 410 R (approx. 86 x 72 mm). Exact figures in manual.
Displacement:
SM 400 R (approx. 398cc), SM 450 R (approx. 449cc), SM 410 R (approx. 400-410cc, often a variant of the 450). Exact figures in manual.
Cooling System:
Liquid-cooled.
Performance
Horsepower:
Estimated: 45-55 HP (depending on model and specific tuning). Exact figures in manual.
Torque:
Estimated: 40-45 Nm (depending on model and specific tuning). Exact figures in manual.
Fuel System
Fuel Delivery:
Carburetor (Mikuni VM34 or similar) or Keihin FCR (depending on specific variant). Manual will detail specific carburetors and settings.
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended.
Ignition
Ignition System:
Digital CDI (Capacitor Discharge Ignition).
🔧 Transmission
Standard
Transmission Type:
6-speed manual.
Optional
Gearbox Ratios:
Specific gear ratios for each model variant will be detailed in the manual.
Features
Clutch Type:
Wet multi-plate clutch.
Final Drive Type:
Chain drive.
📐 Dimensions
Exterior
Seat Height:
Approx. 900-920 mm (variable by model and suspension setup). Exact figure in manual.
Ground Clearance:
Approx. 300-330 mm (variable). Exact figure in manual.
Weights
Dry Weight:
Approx. 120-130 kg (depending on model). Exact figure in manual.
Fuel Tank Capacity:
Approx. 8-9 liters. Exact figure in manual.
🛡️ Safety Features
Ratings
Safety Certification:
CE marking or equivalent (depending on market of original sale).
Active Features
Braking System:
Hydraulic disc brakes front and rear. Brembo components are common on Husqvarna models.
Suspension Type:
Upside-down telescopic front forks (e.g., Marzocchi or WP), Monoshock rear suspension with adjustable linkage.
Passive Features
Lighting:
Halogen headlight, LED taillight/brake light, front and rear turn signals.
💡 Technology Features
Infotainment
Instrumentation:
Digital/analog combination instrument cluster (speedometer, tachometer, odometer, trip meter, warning lights).
Driver Assistance
ABS:
Not typically equipped on this model year of Husqvarna SM series. Manual will confirm.
Connectivity
Electronic Aids:
Basic electronics focused on engine management and lighting; no advanced rider aids like traction control or ride modes.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,000-3,000 km or annually, whichever comes first. Manual will specify exact interval.
Valve Clearance Interval:
Typically every 4,000-6,000 km. Manual is essential for precise interval.
Chain Maintenance:
Clean and lubricate every 500-1000 km, adjust tension as needed.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 or 15W-50, JASO MA certified. Manual will list specific API service classification and viscosity grades.
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio). Manual will confirm type and capacity.
Brake Fluid Type:
DOT 4 hydraulic brake fluid. Manual will specify the exact DOT rating.
Known Issues
Common Wear Items:
Clutch plates, brake pads, wheel bearings, steering head bearings, fork seals, throttle cables, fuel petcock seals.
Potential Faults:
Carburetor tuning issues (depending on altitude/temperature), electrical connector corrosion, occasional stator or rectifier failures (common on many bikes of this era).
📚 Vehicle History
Brand Heritage
Origin:
Husqvarna Motorcycles is a Swedish brand, founded in 1689, with a long history in motorcycle production, particularly off-road and motocross.
Model Evolution
Supermoto Development:
Husqvarna has a strong lineage of dirt bikes adapted for street use into supermotos, leveraging their off-road expertise for agile handling and powerful engines.
Production
Manufacturing Location:
Likely Italy (Husqvarna's manufacturing base during this period).
🏆 Awards & Recognition
Recognitions
Model Accolades:
Specific awards for the 2007 SM models are not widely documented in general public sources, but Husqvarna motorcycles are generally well-regarded in performance and off-road circles.
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