2007 Yamaha RAPTOR 700 / SE / SE2 / GYTR EDITION ATV Service Repair Maintenance Overhaul Manual

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Stichworte: 2007 ATV GYTR EDITION Powersports RAPTOR 700 Raptor Models SE SE2 Yamaha

Produktvarianten

Beschreibung

This manual covers the Raptor 700, a high-performance sport ATV renowned for its powerful 686cc liquid-cooled, DOHC, 4-valve, 4-stroke engine and advanced chassis design. Available in variants such as the 700, SE, SE2, and GYTR Edition, this 2007 model is engineered for enthusiasts seeking superior off-road performance, competitive racing, and exhilarating recreational riding. Its Electronic Fuel Injection (EFI) system ensures precise throttle response, complemented by a lightweight yet durable chassis and a sophisticated suspension system designed for optimal handling and control. The legacy in producing reliable and potent ATVs, including the iconic Raptor series, underpins the quality and performance expected from this machine. This comprehensive Service Repair Maintenance Overhaul Manual in English provides detailed guidance for owners, mechanics, and technicians. It covers all essential aspects of the Raptor 700, including routine maintenance, complete engine overhaul procedures, fuel and ignition system servicing, transmission and drivetrain maintenance, suspension and brake system repairs, steering system upkeep, and electrical system troubleshooting. The manual includes detailed wiring diagrams, torque specifications, clearances, and identifies any special tools required. Its computer-generated, searchable format allows for easy navigation and clear inspection of diagrams and text, ensuring efficient and accurate maintenance and repair of the vehicle.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Raptor 700

Model Variants:

700, SE, SE2, GYTR Edition

Year:

Codes

Chassis Code:

Likely based on the YFM700R series, specific VIN decoding would be required.

Engine Code:

Likely based on the 322-type engine designation.

👋 Introduction

Market Position

Vehicle Category:

High-performance sport ATV.

Target Audience:

Enthusiasts seeking off-road performance, racing, and recreational riding.

Competitive Analysis

Key Competitors:

Honda TRX450R, Suzuki LT-R450, Kawasaki KFX450R.

Key Features

Engine Type:

Liquid-cooled, DOHC, 4-valve, 4-stroke engine.

Chassis Design:

Lightweight, durable chassis with advanced suspension for optimal handling.

Efi Technology:

Electronic Fuel Injection for precise fuel delivery and throttle response.

Gytr Enhancements:

GYTR (Genuine Yamaha Technology Racing) editions often include performance upgrades and racing-specific components.

📋 Manual Details

Coverage Areas

Manual Type:

Service Repair Maintenance Overhaul Manual

Language:

English

Format:

PDF Download

Digital Format Features:

Computer-generated, not scanned. Zoomable, searchable text (typical for high-quality PDFs).

Page Count

Estimated Page Count:

Likely 300-500+ pages, typical for a comprehensive service manual covering multiple variants.

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, disassembly, assembly, tuning, troubleshooting, lubrication, cooling system.

Fuel System:

Fuel injection system (EFI), throttle body, fuel pump, fuel filter, pressure regulator.

Ignition System:

Ignition coil, spark plug, CDI unit, timing.

Transmission:

5-speed manual transmission, clutch operation, gears, bearings, lubrication.

Drivetrain:

Final drive, chain adjustment, rear axle, bearings.

Suspension:

Front and rear suspension systems, shocks, springs, control arms, adjustment, rebuilding.

Brakes:

Hydraulic brake system (front and rear discs), master cylinders, calipers, brake lines, bleeding, pads, rotors.

Steering:

Steering system, tie rods, ball joints, bearings, steering knuckle.

Electrical System:

Wiring diagrams, battery, charging system, lighting, starter, ECU, sensors, troubleshooting.

Body Chassis:

Frame, body panels, plastics, seat, handlebars, footpegs, installation, removal.

Cooling System:

Radiator, fan, coolant, hoses, thermostat.

Procedures Included

Routine Maintenance:

Oil change, filter replacement, air filter cleaning, spark plug inspection/replacement, chain adjustment, lubrication points.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon faults.

Overhaul Procedures:

Complete engine rebuild, transmission disassembly/reassembly, suspension component rebuilding.

Component Replacement:

Detailed steps for replacing major and minor components.

Adjustment:

Carburetor/throttle body synchronization, clutch, brakes, suspension settings.

Wiring Diagrams:

Detailed electrical schematics for all systems.

Technical Depth

Diagnostic Capabilities:

Advanced diagnostic procedures, error code interpretation, sensor testing.

Rebuild Scope:

Comprehensive rebuild procedures for all major mechanical components.

Torque Specifications:

Detailed torque values for all fasteners.

Clearances Tolerances:

Specific measurements for valve lash, bearing clearances, and other critical tolerances.

Special Tools:

Identification and usage of Yamaha-specific or required tools.

📊 Manual Specifications

File Format

File Type:

Searchability:

High (computer-generated text)

Zoom Capability:

High (allows for detailed inspection of diagrams and text)

Print Quality

Image Resolution:

High (suitable for clear printing of diagrams and images)

Generated Method:

Computer-generated, not a scan.

Binding Type

Digital Format:

Downloadable file

Paper Type

Not applicable for digital download.

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, liquid-cooled, DOHC, 4-valve

Displacement:

686cc

Bore X Stroke:

100.0 mm x 83.9 mm

Compression Ratio:

9.2:1 (typically)

Performance

Horsepower:

Estimated 45-50+ HP (at the crank, stock, varies by market/tune).

Torque:

Estimated 40-45 lb-ft (at the crank, stock).

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with 44mm throttle body.

Fuel Type:

Unleaded gasoline (minimum 87 octane recommended).

Lubrication

Oil Type:

Yamalube 4 (or equivalent) 10W-40 or 20W-50 API SG, SF, or SG-type motorcycle oil.

Oil Capacity:

Approximately 2.0 L (2.1 US qt) with filter change.

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh, manual return-type shifting.

Clutch Type:

Wet, multiple-disc

Final Drive:

O-ring sealed drive chain.

Features

Reverse:

No reverse gear on this specific model year and configuration.

Gear Ratios:

Detailed gear ratios would be found within the manual.

Transmission Oil Type:

Yamalube 4 (or equivalent) 10W-40 or 20W-50 API SG, SF, or SG-type motorcycle oil.

📐 Dimensions

Exterior

Length:

Approx. 1,845 mm (72.6 in)

Width:

Approx. 1,170 mm (46.1 in)

Height:

Approx. 1,050 mm (41.3 in)

Wheelbase:

Approx. 1,280 mm (50.4 in)

Ground Clearance:

Approx. 240 mm (9.4 in)

Weights

Dry Weight:

Approx. 190 kg (419 lbs)

Fuel Capacity:

9.0 L (2.4 US gal) including reserve

🛡️ Safety Features

Ratings

Safety Certifications:

Meets applicable ANSI/SVIA requirements.

Active Features

Braking System:

Dual hydraulic disc front brakes, Hydraulic disc rear brake.

Tires:

AT21x7R-10 front, AT20x10R-9 rear (typical, may vary by SE/SE2/GYTR).

Passive Features

Chassis Stability:

Wide-track design for enhanced stability.

Ergonomics:

Designed for rider control and comfort.

💡 Technology Features

Infotainment

Sport ATVs are typically minimalist, focusing on performance rather than advanced infotainment systems.

Driver Assistance

No electronic driver assistance features like traction control or ABS are standard on this model.

Connectivity

No standard connectivity features.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1000 km (600 miles) or 6 months, whichever comes first. More frequently under severe use.

Air Filter Cleaning:

Every 1000 km (600 miles). Clean more often in dusty conditions.

Spark Plug Inspection:

Every 1000 km (600 miles).

Chain Maintenance:

Inspect and lubricate every 500 km (300 miles) or as needed. Adjust tension as per manual specifications.

Fluid Specifications

Engine Oil:

Yamalube 4 (or equivalent) 10W-40 or 20W-50 API SG, SF, or SG-type motorcycle oil.

Coolant:

Permanent type antifreeze coolant with a 50% mixture of ethylene glycol and distilled water.

Known Issues

Common Wear Items:

Brake pads, chain and sprockets, tires, wheel bearings, ball joints due to high-performance use.

Efi Tuning:

While reliable, advanced tuning of the EFI system might be a consideration for optimal performance from various aftermarket modifications, which this manual would cover.

📚 Vehicle History

Brand Heritage

Yamaha Atv Legacy:

Yamaha has a long-standing reputation for producing high-performance and reliable ATVs, starting with iconic models like the '80s Tri-Z and Banshee, evolving to modern performance machines like the Raptor series.

Model Evolution

Raptor 700 Introduction:

The Raptor 700 platform was introduced in 2006, replacing the popular Raptor 660 and incorporating a larger, more powerful, fuel-injected engine and a more refined chassis. The 2007 model represents an early iteration of this highly successful platform.

Production

Manufacturing Location:

Typically manufactured in Japan or other Yamaha global production facilities.

🏆 Awards & Recognition

Recognitions

Model Reputation:

The Raptor 700 platform is widely acclaimed for its powerful engine, excellent handling, and overall performance, often considered a benchmark in the sport ATV class.