Yamaha T135 T 135 T135S T135SE 2007 Factory Service Repair Manual

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Art.-Nr: 136892

Stichworte: 2007 Motorcycle Motorcycles T 135 T135 T135S T135SE Yamaha

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Beschreibung

The Yamaha T135, including its T135S and T135SE sub-models, represents a significant offering in the lightweight sport underbone motorcycle segment, particularly popular in Southeast Asian markets. Produced in 2007, this model is recognized for its sporty styling and a powerful 135cc liquid-cooled, 4-stroke, SOHC, 4-valve engine, delivering an estimated 11-13 PS. Its engineering quality is reflected in its reliable performance and the practical underbone design, making it a well-regarded choice for daily commuting and spirited riding. This comprehensive Factory Service Repair Manual in English provides in-depth guidance for maintaining and repairing the Yamaha T135. It covers all essential systems, including detailed engine overhaul procedures, cooling, fuel, electrical, and drivetrain systems, as well as chassis components like suspension and brakes. The manual includes routine maintenance schedules, troubleshooting diagnostics, technical specifications, and adjustment procedures, empowering owners and technicians to ensure optimal performance and longevity of their vehicle.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Sub Models:

T135S, T135SE

Model Years:

Codes

Chassis Code:

Not specified, but commonly associated with 'Jupiter' or 'Exciter 135' in various markets.

Engine Code:

Not specified, but likely a variant of Yamaha's 135cc liquid-cooled 4-stroke SOHC engine.

👋 Introduction

Market Position

Segment:

Lightweight sport underbone motorcycle, popular in Southeast Asian markets.

Competitive Analysis

Competitors:

Honda Wave 125, Suzuki Raider 150 (though the T135 is typically in a class slightly above the 125cc segment but below 150cc sportbikes).

Key Features

Vehicle Type:

Underbone motorcycle (also known as cub or moped-style sport bike).

Unique Selling Points:

Often features a powerful for its class engine, sporty styling, and practical underbone design.

Manual Purpose

User Benefit:

Enables cost-effective self-repair and maintenance, ensuring optimal performance and longevity of the vehicle.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

Printable:

Compatibility:

WINDOWS and MAC

Requirements:

Adobe PDF Reader

Page Count:

Not specified in product information, but typical factory service manuals for this type of vehicle are often 200-500 pages.

📖 Manual Coverage

Systems Covered

Engine:

Detailed overhaul procedures, component identification, and troubleshooting for the 135cc engine.

Cooling System:

Maintenance, diagnosis, and repair of the liquid cooling system, including radiator, water pump, and thermostat.

Fuel System:

Covers carburetor (for T135S/SE variants) or fuel injection system (for T135 variants if applicable in 2007), fuel pump, lines, and filters.

Carburetors:

Specific section for carburetor adjustment, cleaning, rebuilding, and troubleshooting.

Fuel Injection System:

Likely covers electronic fuel injection components, sensors, actuators, and ECU diagnostics if applicable to specific 2007 T135 models.

Electrical System:

Wiring diagrams, battery, charging system, ignition system, lighting, and starter motor diagnosis.

Chassis:

Frame, suspension (front forks, rear shock absorber), steering, wheels, and brakes.

Drive Train:

Clutch operation, gearbox, final drive (chain and sprockets) maintenance and adjustment.

Procedures Included

Maintenance:

Periodic checks, lubrication, adjustments, and replacement of wear items.

Troubleshooting:

Systematic diagnostic procedures for common and complex issues.

Engine Overhaul:

Complete engine disassembly, inspection, repair, and reassembly instructions.

Adjustments:

Carburetor idle speed, clutch lever play, brake levers, etc.

Technical Depth

Depth:

Comprehensive factory-level technical information, suitable for both novice DIY mechanics and professional technicians.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable PDF, enabling quick information retrieval.

Print Quality

Print Readability:

Designed for printing, with clear diagrams and legible text.

Binding Type

Binding Method:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, SOHC, 4-valve

Displacement:

135cc (approximate, exact figures may vary by market and specific sub-model).

Bore X Stroke:

Not specified, but typically around 54.0mm x 58.7mm for this engine family.

Performance

Horsepower:

Estimated 11-13 PS (approximate, actual figures depend on specific market tuning and fuel injection/carburetor calibration).

Torque:

Not specified, but expected to be around 9-11 Nm.

Fuel System

Fuel Delivery:

Carburetor (likely for T135S/SE) or Fuel Injection (likely for T135 variants if applicable for 2007).

Fuel Type:

Unleaded gasoline (Octane rating typically 91 or higher).

Lubrication

Oil Type:

Yamaha recommends Yamalube or equivalent SAE 10W-40 API SG or higher, JASO MA.

Cooling System

Coolant Type:

Yamaha's Super Coolant or equivalent ethylene glycol-based coolant with distilled water (50:50 mixture).

Ignition

Ignition System:

CDI (Capacitor Discharge Ignition) or TCI (Transistor Controlled Ignition).

Spark Plug

Spark Plug Model:

NGK CR9E or DENSO U27ETR (typical for this engine class).

🔧 Transmission

Standard

Transmission Type:

Constant mesh, 4-speed, rotary or sequential shift.

Clutch Type:

Wet, multiple-disc clutch.

Features

Gear Ratios:

Specific ratios are detailed within the manual.

Final Drive:

Chain drive, O-ring sealed.

Fluid

Transmission Oil Type:

Yamalube Gear Oil or equivalent SAE 80 API GL-4.

📐 Dimensions

Exterior

Overall Length:

Not specified, but typically around 1900-2000 mm.

Overall Width:

Not specified, but typically around 700-750 mm.

Overall Height:

Not specified, but typically around 1000-1050 mm.

Weights

Dry Weight:

Not specified, but typically around 100-110 kg.

Fuel Tank Capacity:

Not specified, but typically around 4-5 liters.

Wheels

Front Tire Size:

Commonly 70/90-17 or 80/90-17.

Rear Tire Size:

Commonly 80/90-17 or 90/90-17.

Wheel Type:

Spoke or cast alloy wheels.

Suspension

Front Suspension Type:

Telescopic fork.

Rear Suspension Type:

Swingarm with monoshock or twin shocks (depending on sub-model).

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycles are not typically subject to the same crash test ratings as passenger cars).

Active Features

Braking System Front:

Hydraulic disc brake.

Braking System Rear:

Drum brake or hydraulic disc brake (depending on sub-model).

Passive Features

Lighting:

Halogen headlamp, LED tail light (common on SE models).

💡 Technology Features

Infotainment

Instrument Cluster:

Analog speedometer and tachometer, fuel gauge, odometer, trip meter.

Driver Assistance

Not typically available on this model for 2007.

Connectivity

Usb Charging:

Not standard equipment for this model year.

🔧 Maintenance

Service Intervals

First Service Mileage:

Typically around 1,000 km or 1 month.

Engine Oil Change Interval:

Every 3,000 km or 6 months, whichever comes first (check manual for specific recommendation).

Spark Plug Replacement:

Every 10,000 km or as per manual recommendation.

Air Filter Cleaning Replacement:

Clean every 5,000 km, replace as needed or every 10,000 km.

Chain Lubrication Adjustment:

Lubricate every 500 km, adjust slack as needed (typically 20-30mm).

Fluid Specifications

Engine Oil Capacity:

Approx. 0.95 L without filter change, 1.05 L with filter change.

Coolant Capacity:

Not specified, but typically around 0.5 - 0.7 L.

Brake Fluid Type:

DOT 3 or DOT 4 (if equipped with disc brakes).

Known Issues

Common Wear Items:

Clutch plates, brake pads, sprockets, chain, tires, spark plugs.

Potential Issues:

Carburetor tuning issues (if applicable), electrical connector corrosion in humid climates, potential overheating if cooling system is not maintained.

📚 Vehicle History

Brand Heritage

Manufacturer History:

Yamaha Motor Corporation is a renowned Japanese manufacturer of motorcycles, marine products, and other motorized products, known for its innovation and performance.

Model Evolution

T135 Lineage:

The T135 platform (often known as Jupiter or Exciter) has been a cornerstone of Yamaha's underbone lineup, evolving with technological updates and design enhancements over its production run.

Production

Manufacturing Location:

Primarily manufactured in Southeast Asia, including Indonesia and Thailand.

🏆 Awards & Recognition

Recognitions

Market Popularity:

Highly popular and well-regarded in its segment for performance and reliability in key Asian markets.