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Gilera Nexus 300 ie E3 Workshop Manual (Multi-Lingual Edition) 2008-2010

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🏷️ Basic Information Identification Make: Gilera Model: Nexus 300 ie Model Variant: E3 Production Years: 2008-2010 Codes Engine Code: M361M 👋 Introduction Market Position Segment: Premium Sport Scooter Target Audience:...
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Gilera Nexus 300 ie E3 Workshop Manual (Multi-Lingual Edition) 2008-2010
🏷️ Basic Information
Identification
Make:
Gilera
Model:
Nexus 300 ie
Model Variant:
E3
Production Years:
2008-2010
Codes
Engine Code:
M361M
👋 Introduction
Market Position
Segment:
Premium Sport Scooter
Target Audience:
Riders seeking performance, comfort, and versatility for urban commuting and light touring
Competitive Analysis
Key Competitors:
Aprilia Sportcity 300, Yamaha XMAX 300, Kymco Downtown 300i, Honda Forza 300
Key Features
Model Highlights:
Sporty handling, powerful 300cc engine, advanced braking system (ABS available on some models), comfortable ergonomics, modern styling
Manual Value Proposition:
Provides comprehensive DIY maintenance and repair capabilities, reducing reliance on professional service and empowering owners.
📋 Manual Details
Coverage Areas
Coverage Scope:
All models and repairs A-Z
Page Count
Estimated Page Count:
Likely 300-500 pages (based on typical workshop manuals of this era/scope)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Languages Supported:
Italian (IT), English (EN), French (FR), German (DE), Spanish (ES), Portuguese (PT), Dutch (NL), Greek (EL)
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Mechanical Systems:
Engine, Transmission, Chassis, Suspension, Brakes, Fuel System, Cooling System, Exhaust System, Lubrication System, Steering
Electrical Systems:
Ignition System, Lighting System, Charging System, Starting System, Instrument Panel, Wiring Diagrams, ECU, Sensors, Actuators
Procedures Included
Maintenance Procedures:
Routine checks, oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant replacement, lubrication points
Repair Procedures:
Engine overhaul, transmission repair, suspension component replacement, brake system repair, electrical troubleshooting and repair, bodywork repairs
Troubleshooting:
Diagnostic procedures for common faults, symptom-based troubleshooting guides
Technical Depth
Depth Of Coverage:
Comprehensive (A-Z), covering mechanical and electrical aspects, including detailed diagrams and pictures
Diagrams And Illustrations:
Extensive use of detailed pictures and diagrams for clarity
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF with clear text and images
Print Quality
Print Readability:
Designed for clear printing of text and diagrams
Binding Type
Binding For Digital:
N/A (Digital Download)
Paper Type
Paper For Printout:
N/A (Digital Download - intended for printing on standard paper)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke
Displacement:
278 cc
Bore X Stroke:
75 mm x 63 mm
Cooling System:
Liquid-cooled
Valve Train:
SOHC, 4 valves
Compression Ratio:
11.5:1
Performance
Horsepower Output:
Approximately 22.4 HP (16.7 kW) at 7500 rpm (approximate, varies slightly by region/tune)
Torque Output:
Approximately 24 Nm (17.7 lb-ft) at 6500 rpm (approximate)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Octane rating as per manual, typically 91 RON or higher)
Emission Standard:
Euro 3 (E3)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Drive Type:
Belt drive to rear wheel
Features
Clutch Type:
Automatic centrifugal clutch
📐 Dimensions
Exterior
Length:
Approx. 2150 mm (84.6 in)
Width:
Approx. 760 mm (29.9 in)
Height:
Approx. 1480 mm (58.3 in) (seat height varies)
Weights
Dry Weight:
Approx. 179 kg (395 lbs)
Gross Vehicle Weight Rating:
Consult manual for specific GVWR
Fuel Tank Capacity:
12 Liters (3.17 US Gallons)
🛡️ Safety Features
Ratings
ABS Availability:
Optional ABS available on some models
Active Features
Braking System Front:
Dual 260 mm discs with twin-piston calipers (or single 260mm disc on some base models), possibly with ABS
Braking System Rear:
240 mm disc with twin-piston caliper, possibly with ABS
Lighting:
Halogen headlight, LED taillight/indicators (specifics vary)
Passive Features
Frame Construction:
High-strength steel trellis frame
💡 Technology Features
Infotainment
Instrument Cluster:
Digital and analog display with speed, RPM, fuel level, engine temperature, clock, trip meters, warning lights
Driver Assistance
ABS:
Optional Antilock Braking System (ABS) enhances safety during braking
Connectivity
Connectivity Features:
None (basic scooter technology for this era)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,000 km or annually (refer to manual for exact mileage/time)
Air Filter Replacement:
Inspect regularly, replace as per manual schedule (e.g., every 10,000 - 15,000 km)
Spark Plug Replacement:
Typically every 10,000 - 15,000 km
Brake Fluid Flush:
Every 2 years or as per manual
Fluid Specifications
Engine Oil Type:
Synthetic SAE 5W-40 or 10W-40 motorcycle specific oil meeting API SG, SH, SJ or higher, and JASO MA/MA2 specifications (verify with manual)
Engine Oil Capacity:
Approx. 1.4 - 1.5 liters (including filter replacement) (verify with manual)
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water (verify with manual)
Brake Fluid Type:
DOT 4 brake fluid (verify with manual)
Transmission Fluid:
N/A (CVT uses engine oil; final drive may have a separate differential oil, verify with manual)
Known Issues
Common Wear Items:
Tires, brake pads, drive belt (CVT), suspension bushings, battery
Potential Electrical Issues:
Voltage regulator failures, stator issues, wiring harness connections (common in many scooters of this era)
Potential Mechanical Issues:
CVT component wear (variator rollers, clutch shoes), occasional issues with fuel injection sensors
📚 Vehicle History
Brand Heritage
Manufacturer:
Gilera (an Italian manufacturer with a long history in motorcycle racing and production, now part of the Piaggio Group)
Model Evolution
Nexus Lineage:
The Nexus series was Gilera's flagship sport scooter, known for its performance-oriented chassis and powerful engines, positioned as a more aggressive alternative to touring-focused scooters.
Production
Manufacturing Location:
Italy (typically)
🏆 Awards & Recognition
Recognitions
General Reputation:
Praised for its sporty character and performance within the maxi-scooter segment.
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