Segment:
High-performance utility ATV
Key Selling Points:
Torquey engine, independent rear suspension, advanced features for its time
Direct Competitors:
Yamaha Grizzly 700, Arctic Cat 700i, Polaris Sportsman 800
Manual Value Proposition:
Comprehensive, factory-level technical data for DIY repairs and maintenance, empowering owners and technicians.
Applicable Model Years:
2008, 2009, 2010, 2011, 2012
Geographic Coverage:
Global (based on factory service information)
Estimated Page Count:
Hundreds of pages (specific count not provided, but described as comprehensive)
Manual Classification:
Factory Service Repair Workshop Manual
Primary Purpose:
Service, Repair, Troubleshooting, Diagnostics
Primary Language:
English
File Format:
PDF Download
Accessibility:
Instant download, usable on computers, tablets, and smartphones
Usage License:
Lifetime, unlimited devices, no expiry
Powertrain:
Engine, fuel system, ignition system, exhaust system, transmission, drive shafts, differential
Chassis And Suspension:
Frame, front suspension, rear suspension, steering system, wheels, tires
Braking System:
Front and rear brakes, hydraulic system, brake lines, master cylinders, calipers
Body And Trim:
Body panels, plastics, seats, racks, fenders, guards
Components:
Battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting (headlights, taillights, indicators), ignition coil, CDI unit, sensors, wiring diagrams
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication, valve adjustments, spark plug replacement, air filter cleaning/replacement, coolant checks
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault codes (if applicable), symptom-based troubleshooting charts
Repair:
Component removal, disassembly, inspection, repair, reassembly, and installation for all major systems
Technical Specifications:
Torque specifications, clearances, fluid capacities, electrical resistance values, component tolerances
Diagnostic Capabilities:
Advanced diagnostics with detailed explanations of system operations and failure modes
Rebuild Procedures:
Complete engine rebuild, transmission overhaul, differential service, carburetor/fuel injection system servicing
Illustrations:
Detailed photos and exploded diagrams
Searchability:
Likely text-searchable (standard for professional PDFs)
Print Capability:
Print single pages or the entire manual
Binding:
Not applicable (PDF download)
Paper Quality:
Not applicable (PDF download)
Operating Systems:
Compatible with all Windows and macOS computers
Engine Type:
4-stroke, SOHC, 4-valve, single-cylinder
Displacement:
749 cc (45.7 cu. in.)
Bore X Stroke:
102.0 mm x 92.0 mm (4.02 in. x 3.62 in.)
Cooling System:
Liquid-cooled
Estimated Horsepower:
Approximately 48-50 HP (actual factory figures may vary)
Estimated Torque:
Approximately 50-52 lb-ft (actual factory figures may vary)
Fuel Delivery:
Fuel injection (Suzuki Dual Throttle Valve - SDTV)
Throttle Body Size:
Dual 36mm
Ignition Type:
Electronic ignition (CDI)
Oil Type:
API SG or higher, SAE 10W-40 recommended (refer to manual for exact specification)
Oil Capacity:
Approx. 4.0 L (4.2 US qt) with filter change (refer to manual for exact specification)
Coolant Type:
Antifreeze coolant (50/50 mix of ethylene glycol and distilled water recommended)
Transmission Type:
Automatic (Torque-Converter, CVT)
Transmission Gearing:
High range, Low range, Neutral, Reverse, Park
Drive Modes:
2WD / 4WD selectable with torque-sensing limited-slip front differential
Final Drive:
Shaft drive (front and rear)
Cvt Fluid Type:
Suzuki recommends specific CVT fluid or equivalent (refer to manual for part number/specification)
Atv Safety Standards:
Adheres to ANSI/SVIA safety requirements
Braking System:
Hydraulic disc brakes (dual front, single rear)
Engine Braking:
CVT provides engine braking effect
Lighting:
Multi-reflector headlights, LED taillight/brake light
Ergonomics:
Comfortable seating position, accessible controls
Instrument Panel:
Digital LCD multi-function display (speedometer, odometer, trip meter, fuel gauge, clock, 4WD indicator, etc.)
Throttle System:
Suzuki Dual Throttle Valve (SDTV) for improved throttle response and fuel atomization
Charging Port:
DC power outlet for charging accessories
Engine Oil Change:
Every 2,000 km (1,200 miles) or 6 months (refer to manual for exact recommendation)
Air Filter Cleaning:
Inspect every 1,000 km (600 miles), clean as needed, replace if damaged
Spark Plug Replacement:
Every 4,000 km (2,500 miles) or 2 years (refer to manual for recommended plug type)
Valve Clearance Check:
Every 4,000 km (2,500 miles) or 2 years
Engine Oil Specification:
API SG or higher, SAE 10W-40 recommended (verify with manual)
Coolant Specification:
50/50 mixture of ethylene glycol antifreeze and distilled water
Brake Fluid Specification:
DOT 3 or DOT 4 (verify with manual)
Gear Oil Specification:
Specific gear oil for front and rear differentials (refer to manual for part number/viscosity)
Common Wear Items:
Brake pads, tires, bearings (especially wheel bearings and steering stem bearings), suspension bushings
Potential Engine Concerns:
Occasional fuel pump issues, regulator/rectifier failures (common on many ATVs of this era), potential for carbon buildup on valves
Transmission Considerations:
CVT belt wear, clutch component maintenance, proper fluid levels are crucial
Manufacturer:
Suzuki Motor Corporation, Japan
Reputation:
Longstanding reputation for reliable and performance-oriented motorcycles and ATVs
Predecessor:
Suzuki LT-F400 Eiger (different platform, smaller engine)
Key Advancements:
Introduction of 750cc engine, independent rear suspension (IRS), fuel injection, and advanced CVT system for the KingQuad line.
Production Period:
2008-2012 for this specific manual's coverage
Manufacturing Location:
Likely Japan or North America (specific factory depends on model year/region)