Yamaha FZ1 FAZER FZ1NX FZ1SX FZ1SA FZ1NA Shop Manual 2008-2014

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Art.-Nr: 150294

Stichworte: 2008 2009 2010 2011 2012 2013 2014 FAZER FZ1 FZ1NA FZ1NX FZ1SA FZ1SX Motorcycle Motorcycles Yamaha

Produktvarianten

Beschreibung

The FZ1 Fazer, produced from 2008 to 2014, represents a sophisticated blend of sportbike performance and practical sport-touring capability. Built upon renowned engineering prowess, this model features a potent 998cc inline-four engine, delivering exhilarating power suitable for both spirited riding and longer journeys. Its robust Deltabox frame ensures exceptional handling and stability, while advanced technologies like Chip Controlled Throttle (YCC-T) offer precise rider input. Available in variants such as FZ1NX, FZ1SX, FZ1SA, and FZ1NA, the FZ1 Fazer has been recognized by motorcycle publications for its versatile performance and comfortable ergonomics, making it a compelling choice for discerning riders. This comprehensive service manual provides in-depth guidance for the maintenance, repair, and servicing of the FZ1 Fazer (2008-2014). It covers all essential systems, including detailed engine disassembly and reassembly, fuel and ignition systems, cooling, lubrication, transmission, chassis, suspension, braking, and electrical systems. The manual includes routine maintenance procedures, troubleshooting guides for common issues, technical specifications, torque values, and specialized tool requirements. Designed for owners, mechanics, and technicians, this manual empowers users with the knowledge to perform all necessary tasks, from basic oil changes to complete engine rebuilds, ensuring the longevity and optimal performance of the motorcycle.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

FZ1 Fazer

Model Variants:

FZ1NX, FZ1SX, FZ1SA, FZ1NA

Model Years Covered:

2008, 2009, 2010, 2011, 2012, 2013, 2014

Codes

Product Code Implied:

FZ10814SMR

👋 Introduction

Market Position

Target Audience:

Enthusiast owners, independent motorcycle repair shops, and DIY mechanics seeking in-depth knowledge for servicing and repairs.

Competitive Analysis

Value Proposition:

Provides significant cost savings compared to dealership labor rates by empowering owners to perform their own maintenance and repairs.

Key Features

Manual Advantage:

Professional quality, comprehensive coverage, and digital accessibility for modern devices.

Update Status:

Updated for compatibility with modern digital devices, ensuring ease of use.

📋 Manual Details

Coverage Areas

Primary Regions Of Coverage:

Global (with model year variations considered)

Page Count

Estimated Page Count:

High (typically 500+ pages for comprehensive manuals)

Manual Type

Manual Type:

Shop Manual / Service & Repair Manual

Language

Language:

English

Format

Digital Format:

Downloadable (PDF compatible with PC, MAC, Tablets, Smartphones)

📖 Manual Coverage

Systems Covered

Engine System:

Detailed disassembly, assembly, inspection, and repair of the 150+ hp, 998cc inline-four engine, including valve clearance, camshafts, crankshaft, pistons, cylinders, lubrication system, cooling system, fuel injection system, ignition system, and exhaust system.

Fuel System:

Comprehensive coverage of the fuel pump, fuel injectors, throttle body, fuel pressure regulator, fuel filter, and fuel tank servicing.

Ignition System:

Ignition coil testing, spark plug specifications, ECU control, and timing adjustments.

Cooling System:

Radiator, water pump, thermostat, cooling fan operation, coolant types, and flushing procedures.

Lubrication System:

Oil pump, oil filter specifications and replacement intervals, oil type and capacity, lubrication points.

Transmission System:

Clutch operation, gearbox disassembly and reassembly, gear inspection, shift mechanism, transmission fluid type and capacity.

Chassis And Suspension:

Front fork (upside-down telescopic) disassembly, adjustment (compression, rebound, preload), and servicing. Rear shock absorber (monoshock) inspection and adjustment. Swingarm, linkage, and bearing maintenance.

Braking System:

Front dual hydraulic disc brakes (radial-mount calipers) and rear single hydraulic disc brake. Brake pad replacement, caliper servicing, brake fluid type (DOT 4) and bleeding procedures, master cylinder inspection.

Electrical System:

Wiring diagrams, battery specifications and maintenance, charging system (stator, rectifier/regulator), starter motor, lighting (headlight, taillight, signals), fuses, relays, ignition switch, instruments and indicators.

Instrumentation And Controls:

Dashboard layout, meter functions, switchgear operation, throttle control, clutch lever adjustment.

Frame And Bodywork:

Frame inspection, fairing removal and installation, seat, fuel tank mounting, fenders, and related components.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter cleaning/replacement, spark plug inspection/replacement, chain lubrication and adjustment, brake pad inspection, coolant level checks.

Troubleshooting Guides:

Systematic diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable via ECU), electrical system diagnosis.

Engine Rebuild:

Complete step-by-step instructions for engine disassembly, component measurement, part replacement, and reassembly to factory specifications.

Suspension Setup:

Guidance on adjusting suspension for different riding conditions, including fork and shock settings.

Electrical Diagnostics:

Testing of sensors, actuators, wiring harnesses, and ECU for electrical faults.

Brake System Service:

Detailed procedures for brake caliper overhaul, master cylinder replacement, and brake line maintenance.

Fuel System Cleaning:

Procedures for cleaning fuel injectors and throttle bodies.

Wheel And Tire Service:

Wheel bearing replacement, tire mounting/dismounting, and balancing.

Technical Depth

Diagnostic Capabilities:

Advanced diagnostics, including torque specifications for all fasteners, alignment procedures, and electronic system checks.

Rebuild Instructions:

Full rebuild procedures for major mechanical components like the engine and transmission.

Special Tools:

Identification and usage of specialized tools required for specific repair and maintenance procedures.

Torque Specifications:

Precise torque values for all critical fasteners, essential for ensuring component integrity and safety.

Schematics And Diagrams:

Detailed wiring diagrams, exploded views of assemblies, and system schematics.

📊 Manual Specifications

File Format

File Format Details:

Likely PDF, optimized for searchability and device compatibility. High resolution for clarity.

Print Quality

Print Quality Aspect:

Digital format allows for high-quality printing on demand.

Binding Type

Binding Type Aspect:

N/A (Digital Download)

Paper Type

Paper Type Aspect:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, DOHC, 5-valve, inline-four cylinder

Displacement:

998 cc

Bore X Stroke:

74.0 mm x 58.0 mm

Compression Ratio:

11.5:1

Fuel Induction:

Fuel Injection with Mikuni 45mm throttle bodies (x2), YCC-T (Yamaha Chip Controlled Throttle)

Ignition:

TCI (Transistor Controlled Ignition) with Digital Advance

Performance

Horsepower Estimate:

Approx. 150-155 hp @ 10,000 rpm (at crankshaft, varies by market)

Torque Estimate:

Approx. 80-82 lb-ft @ 7,500 rpm (at crankshaft, varies by market)

Fuel System

Fuel Type:

Unleaded gasoline, minimum 91 octane (RON + MON)/2 (AKI)

Fuel Tank Capacity:

18 Liters (4.8 US gallons)

🔧 Transmission

Standard

Transmission Type:

Constant mesh, 6-speed

Clutch Type:

Wet, multiple disc

Features

Final Drive:

O-ring sealed chain

Transmission Fluid Type:

Yamalube 4 (or equivalent SAE 10W-30 API SG or higher, JASO Standard)

Transmission Fluid Capacity:

1.7 Liters (1.8 US qt) for regular oil change

📐 Dimensions

Exterior

Overall Length:

Approx. 2,120 mm (83.5 in)

Overall Width:

Approx. 770 mm (30.3 in)

Overall Height:

Approx. 1,205 mm (47.4 in)

Seat Height:

Approx. 815 mm (32.1 in)

Wheelbase:

Approx. 1,460 mm (57.5 in)

Weights

Wet Weight:

Approx. 214 kg (472 lbs)

Front Tire Size:

120/70ZR17M/C (58W) Tubeless

Rear Tire Size:

190/50ZR17M/C (75W) Tubeless

Wheel Bolt Pattern:

N/A (Motorcycle - Cast wheels)

🛡️ Safety Features

Ratings

Safety Certification:

Meets relevant national and international safety standards for motorcycles (e.g., EPA, CARB, EURO standards depending on market).

Active Features

ABS Availability:

Optional Anti-lock Braking System (ABS) available on certain models (e.g., FZ1SA).

Passive Features

Lighting System:

Halogen headlight, LED taillight, front and rear turn signals.

Chassis Design:

Deltabox frame for rigidity and handling stability.

💡 Technology Features

Infotainment

Display Technology:

Multi-function LCD instrument cluster displaying speedometer, tachometer, fuel gauge, gear indicator, clock, trip meters, engine temperature, and various warning lights.

Driver Assistance

Throttle Control System:

YCC-T (Yamaha Chip Controlled Throttle) for precise throttle input and engine management.

Connectivity

Diagnostic Ports:

On-board diagnostic connector for service tool interface (typically for ECU data retrieval and diagnostics).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 6,000 miles (10,000 km) or 1 year, whichever comes first.

Air Filter Check Interval:

Every 6,000 miles (10,000 km).

Spark Plug Inspection Interval:

Every 12,000 miles (20,000 km).

Valve Clearance Check Interval:

Every 26,600 miles (42,000 km).

Fluid Specifications

Engine Oil Specification:

Yamalube 4 (or equivalent SAE 10W-40 API SG or higher, JASO Standard).

Coolant Specification:

Yamaha All-Weather Water Cooled Engine Coolant (50% solution of ethylene glycol) or equivalent.

Brake Fluid Specification:

DOT 4

Known Issues

Common Wear Items:

Clutch plates, brake pads, chain and sprockets, tires, fork seals, wheel bearings.

Potential Performance Issues:

Minor throttle response smoothing required on early models via ECU reflash, occasional thermostat issues.

📚 Vehicle History

Brand Heritage

Yamaha Motorcycle Legacy:

Yamaha Motor Company boasts a long history of innovation and performance in motorcycling, known for engines like the legendary 'Genesis' architecture and advanced rider technology.

Model Evolution

Fz1 Lineage:

The FZ1 Fazer evolved from Yamaha's R1 superbike platform, re-tuned and re-packaged for increased comfort and versatility in a sport-touring/naked sport configuration. This generation (2006-2015) featured a significant update over its predecessor.

Production

Manufacturing Location:

Primarily Japan (Iwata, Shizuoka)

🏆 Awards & Recognition

Recognitions

Motorcycle Publications:

The FZ1 Fazer generally received positive reviews from motorcycle publications for its potent engine, comfortable ergonomics, and versatile performance, often praised as a practical superbike alternative.