Arctic Cat DVX 400 ATV Service Manual Repair 2008 DVX400

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The 2008 Arctic Cat DVX 400 is a sport All-Terrain Vehicle designed for performance and agility, appealing to riders seeking a capable machine for trail riding and recreational sport use....

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Typ: Atv

Anbieter:

Art.-Nr: 120942

Stichworte: 2008 Arctic Cat ATV DVX 400 DVX Series DVX400 Powersports

Produktvarianten

Beschreibung

The 2008 Arctic Cat DVX 400 is a sport All-Terrain Vehicle designed for performance and agility, appealing to riders seeking a capable machine for trail riding and recreational sport use. This model features a liquid-cooled, 398 cc, 4-stroke DOHC engine with Electronic Fuel Injection (EFI), electric start, and a 5-speed transmission with reverse. Its robust chassis is equipped with independent front A-arm suspension and a swingarm rear suspension, complemented by disc brakes front and rear for reliable stopping power. The DVX 400 offers aggressive sport styling and was a strong contender in the 400cc ATV segment during its production years. This comprehensive factory service and repair manual provides detailed information for the maintenance, troubleshooting, and repair of your 2008 Arctic Cat DVX 400. It covers a complete range of systems, including the engine, fuel injection, drivetrain, suspension, braking, and electrical systems. Within its pages, you will find step-by-step procedures for routine maintenance, complete engine and transmission rebuilds, electrical diagnostics, and troubleshooting common issues. This manual is an essential resource for owners and technicians aiming to ensure the optimal performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

DVX 400

Year:

Vehicle Type:

ATV (All-Terrain Vehicle)

Generation

Generation:

First Generation (2004-2008)

👋 Introduction

Market Position

Market Position:

The Arctic Cat DVX 400 was positioned as a sport ATV offering performance and agility, often competing with models from Suzuki and Kawasaki in the 400cc class. It appealed to riders seeking a capable machine for trail riding and recreational sport use.

Competitive Analysis

Competitive Analysis:

Competed directly with the Suzuki LT-Z400 (which it shared many components with due to a prior manufacturing agreement) and the Kawasaki KFX400. The DVX 400 offered a slightly different styling and suspension tuning compared to its Suzuki counterpart.

Key Features

Key Features:

Liquid-cooled, DOHC engine; Electric start; 5-speed transmission with reverse; Independent front A-arm suspension; Swingarm rear suspension; Disc brakes front and rear; Aggressive sport styling.

📋 Manual Details

Coverage Areas

Coverage Areas:

Complete tear down and rebuild, maintenance, troubleshooting, wiring diagrams, engine, drivetrain, chassis, suspension, electrical systems, bodywork, fuel system, braking system, cooling system, lubrication system.

Page Count

Page Count:

Manual Type

Manual Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

File Accessibility:

Printable, Savable/Burnable to Disc, Searchable Text, Clickable Chapters

📖 Manual Coverage

Systems Covered

Systems Covered:

Engine (internal components, top-end, bottom-end), Fuel Injection System (EFI), Ignition System, Starting System, Charging System, Lubrication System, Cooling System (radiator, fan, coolant), Exhaust System, Clutch System, Transmission (including reverse), Drive Train (rear axle, differential), Suspension (front forks, rear swingarm, shocks, linkage), Braking System (front and rear rotors, calipers, master cylinders, brake lines), Steering System, Electrical System (wiring harness, lighting, switches, battery, rectifier, stator, magneto), Wheels and Tires, Frame and Body Panels, Plastics and Fenders.

Procedures Included

Procedures Included:

Routine maintenance (oil changes, filter replacements, chain adjustment, spark plug service), Engine overhaul and rebuild, Carburetor/Fuel Injection adjustment and cleaning, Valve clearance adjustment, Ignition timing checks, Cooling system flush and fill, Brake system bleeding and service, Suspension adjustments and rebuild, Electrical diagnostics and troubleshooting (including no spark conditions), Starter motor service, Clutch adjustment and replacement, Transmission service, Wheel bearing replacement, Bearing replacement, General disassembly and reassembly instructions, Torque specifications for all critical fasteners, Troubleshooting guides for common problems and error codes.

Technical Depth

Technical Depth:

Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including in-depth troubleshooting and diagnostic procedures. Includes detailed part diagrams and exploded views.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High-resolution, suitable for clear printing of text and diagrams.

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, DOHC, 4-valve, Single Cylinder

Displacement:

398 cc

Bore X Stroke:

90.0 mm x 76.0 mm

Compression Ratio:

11.3:1

Performance

Horsepower:

Approximately 38 hp (Varies based on specific tuning and exhaust)

Torque:

Approximately 25 ft-lbs (Varies based on specific tuning and exhaust)

Fuel System

Fuel System:

Electronic Fuel Injection (EFI)

Throttle Body Size:

50 mm

Lubrication

Engine Oil Type:

SAE 10W-40 API SG or higher (Check manual for exact specification and viscosity chart)

Engine Oil Capacity:

Approximately 1.8 L (1.9 US qt) with filter change

Cooling System

Cooling Type:

Liquid-Cooled

Coolant Type:

Ethylene Glycol based antifreeze (50/50 mix with distilled water)

Ignition

Ignition System:

Electronic Ignition with CDI

Starting

Starting System:

Electric Start

🔧 Transmission

Standard

Transmission Type:

Constant Mesh 5-Speed with Reverse

Clutch Type:

Wet Multi-Plate Clutch

Features

Drive Type:

2WD (Shaft Drive to Rear Axle)

Final Drive:

O-ring sealed chain

📐 Dimensions

Exterior

Length:

70.5 inches (1790 mm)

Width:

45.1 inches (1145 mm)

Height:

41.9 inches (1065 mm)

Wheelbase:

49.2 inches (1250 mm)

Weights

Dry Weight:

Approximately 390 lbs (177 kg)

Ground Clearance:

4.4 inches (112 mm)

Cargo

Front Rack Capacity:

N/A (Typically not rated for significant load on sport ATVs)

Rear Rack Capacity:

N/A (Typically not rated for significant load on sport ATVs)

Wheels Tires

Front Tire Size:

AT 22x7-10

Rear Tire Size:

AT 20x10-9

Wheelbase Pattern:

5 x 110 mm (Rear)

🛡️ Safety Features

Ratings

Safety Ratings:

ATVs are not typically rated by NHTSA or IIHS like passenger vehicles. Safety is primarily dependent on rider skill and adherence to safe operating practices.

Active Features

Active Features:

Disc brakes front and rear for strong stopping power.

Passive Features

Passive Features:

Handlebar controls, footwells for rider stability, integrated lighting (headlights, taillight).

💡 Technology Features

Infotainment

Infotainment System:

N/A (Sport ATV; basic instrumentation: speedometer, odometer, neutral indicator, high-beam indicator, oil pressure light).

Driver Assistance

Driver Assistance:

Connectivity

Connectivity:

🔧 Maintenance

Service Intervals

Initial Service:

Check oil, chain tension, and tire pressure after the first 20 hours or 1 month of operation.

Engine Oil Change:

Every 30 hours or 6 months, whichever comes first. (Refer to manual for severe use intervals).

Air Filter Cleaning:

Clean every 10-15 hours or as needed, especially in dusty conditions.

Spark Plug Check:

Inspect and clean/gap every 30 hours or 12 months.

Valve Clearance Adjustment:

Inspect every 30 hours or 12 months.

Coolant Flush And Replace:

Every 24 months or as recommended by coolant manufacturer.

Brake Fluid Flush And Replace:

Every 24 months or as recommended.

Fluid Specifications

Gear Oil Type:

GL-5 SAE 80W-90 Hypoid Gear Oil (for rear differential, check manual for specific type)

Brake Fluid Type:

DOT 3 or DOT 4 Brake Fluid (Check manual for specific recommendation)

Known Issues

Known Issues:

Common issues can include: starter clutch wear, carburetor (on older/non-EFI models) jetting issues affecting idle and performance, suspension wear over time, and electrical connections potentially corroding if not protected from the elements. The EFI system on the 2008 model generally provides more reliable starting and running characteristics than carbureted versions.

Common Troubleshooting Topics:

No Spark, poor starting, rough idle, loss of power, overheating, braking system issues, electrical system faults.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Arctic Cat has a long history in powersports, initially focusing on snowmobiles and later expanding into ATVs and UTVs. They are known for building rugged and performance-oriented off-road vehicles.

Model Evolution

Model Evolution:

The DVX 400 was introduced as Arctic Cat's entry into the competitive 400cc sport ATV segment. It was largely based on the Suzuki LT-Z400, utilizing its popular chassis and powertrain, with Arctic Cat's own styling and suspension tuning.

Production

Production Years:

2004-2008

Manufacturing Location:

Typically assembled in Thief River Falls, Minnesota, USA, utilizing components shared with Suzuki.

🏆 Awards & Recognition

Recognitions

Recognitions:

While specific awards for the 2008 DVX 400 are not widely publicized, the platform (shared with the Suzuki LT-Z400) was generally well-regarded in its class for its performance and handling characteristics during its production run.