Vehicle Segment:
Cruiser Motorcycle
Target Audience:
Riders seeking a classic cruiser experience with modern performance and reliability.
Key Competitors Era:
Indian Chief, Victory Kingpin, and other American V-twin cruisers from the late 2000s.
Engine Configuration:
Air-cooled, 45-degree V-twin engine.
Drivetrain:
Belt final drive.
Suspension Design:
Telescopic front forks and dual rear shock absorbers.
Frame Type:
Steel cradle frame.
Engine Overhaul:
Complete disassembly, inspection, repair, and reassembly of the Twin Cam 96 engine.
Fuel System:
EFI system diagnostics, fuel pump, injectors, throttle body service.
Ignition System:
Spark plugs, ignition coils, crank position sensor, diagnostics.
Transmission:
6-speed Cruise Drive transmission service, clutch adjustment, primary drive maintenance.
Electrical System:
Wiring diagrams, battery, charging system, lighting, starter, security system, diagnostic codes.
Brakes:
Front and rear brake systems, hydraulic lines, calipers, master cylinders, ABS (if equipped).
Suspension:
Front fork service (oil change, seal replacement), rear shock absorber maintenance and replacement.
Chassis And Frame:
Frame inspection, steering head bearing service, swingarm maintenance.
Wheels And Tires:
Tire replacement, wheel bearing service, wheel balancing.
Bodywork And Trim:
Fender removal, fuel tank service, seat replacement, handlebar adjustments.
Preventative Maintenance:
Oil changes, filter replacements, chain lubrication and adjustment, brake fluid flush, spark plug replacement.
Troubleshooting:
Diagnostic procedures for common performance issues, electrical faults, and engine malfunctions.
Repair Procedures:
Step-by-step instructions for major component repairs and replacements.
Diagnostic Trouble Codes:
Explanation of diagnostic codes and troubleshooting steps for each.
Torque Specifications:
Detailed torque values for all critical fasteners.
Depth:
Comprehensive, covering from basic maintenance to full engine and transmission rebuilds.
Digital Format:
PDF (Portable Document Format)
Scalability:
High-resolution, allowing for clear printing of diagrams and text.
Digital Binding:
N/A (Digital file, no physical binding)
Digital Paper Type:
N/A (Digital file, no physical paper)
Engine Family:
Harley-Davidson Twin Cam 96
Displacement:
96 cubic inches (1584 cc)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Valve Train:
Overhead valves (OHV) with two valves per cylinder, pushrod actuated.
Horsepower:
Approx. 75-80 HP (Manufacturer's estimate, subject to tuning and variations)
Torque:
Approx. 90-95 ft-lbs @ 3500 RPM (Manufacturer's estimate)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, 91 octane (R+M)/2 or higher recommended
Cooling Method:
Air-cooled
Transmission Type:
6-speed Cruise Drive manual transmission
Transmission Options:
N/A (Standard 6-speed)
Clutch Type:
Multi-plate, wet clutch
Primary Chain Case Fluid:
Harley-Davidson Formula+ (or equivalent API GL-4, SAE 80W-90 gear oil)
Primary Chain Case Capacity:
Approx. 2.4 quarts (2.3 L)
Length:
Approx. 92.5 inches (2350 mm)
Seat Height:
Approx. 26.1 inches (663 mm) laden
Ground Clearance:
Approx. 4.7 inches (119 mm)
Dry Weight:
Approx. 635 lbs (288 kg)
Gross Vehicle Weight Rating:
Approx. 1060 lbs (481 kg)
Fuel Capacity:
5.0 US gallons (18.9 L)
Front Tire Size:
100/90-19 57H
Rear Tire Size:
160/70-17 73V
Wheel Bolt Pattern:
N/A (Cast aluminum wheels with specific Harley-Davidson hub design)
Crash Test Ratings:
N/A (Motorcycles are not subjected to the same standardized crash testing as automobiles)
Braking System:
Dual-piston front caliper, single-piston rear caliper. Optional ABS available on some models.
Lighting:
Halogen headlamp, LED tail lamp, incandescent turn signals.
Frame Construction:
Robust steel cradle frame designed for stability and rigidity.
Security System:
Factory-installed H-D Smart Security System with proximity-based fob available.
Audio System:
Factory-installed radio and speaker systems were optional on many Dyna models, often with CB and intercom features.
ABS:
Anti-lock Braking System (ABS) was an optional feature available on select 2008 Dyna models.
Diagnostic Port:
Vehicle utilizes a diagnostic connector (typically a 4-pin or 6-pin Molex connector) for electronic diagnostics using tools like Harley-Davidson's Digital Technician.
Initial Service:
First service typically at 1,000 miles (1,600 km) for oil change, filter replacement, and general inspection.
Subsequent Oil Changes:
Every 5,000 miles (8,000 km) or annually, whichever comes first.
Drive Belt Tension:
Check and adjust as needed at every 5,000-mile service interval or per manual guidance.
Brake Fluid Flush:
Recommended every 2 years regardless of mileage.
Engine Oil:
Harley-Davidson Genuine V-Twin 20W-50 Synthetic (or equivalent API CI-4 or higher specification)
Engine Oil Capacity:
Approx. 4.0 US quarts (3.8 L) with filter change.
Primary Chain Case Fluid:
Harley-Davidson Formula+ (or equivalent API GL-4, SAE 80W-90 gear oil)
Transmission Fluid:
Harley-Davidson Syn3 (or equivalent SAE 75W-140 synthetic gear oil for transmissions that share engine oil).
Fork Oil:
Harley-Davidson Spectro Heavy Duty Primary Chain Lubricant (or equivalent SAE 10W fork oil, consult manual for exact type and quantity).
Crank Runout:
Early Twin Cam engines (prior to 2007) sometimes exhibited crank runout issues. While improved in the Twin Cam 96, vigilance and proper assembly are key.
Cam Chain Tensioner:
Stock cam chain tensioners can wear over time, leading to potential issues. Upgraded hydraulic tensioners are a common aftermarket modification.
Clutch Slippage:
Can occur with aggressive riding or improper clutch adjustment. Regular checks and proper fluid levels are crucial.
Charging System Issues:
Rotor or stator failures can occur, leading to loss of charging. Diagnosed via voltage and resistance checks.
Manufacturer Founding:
Founded in 1903, Harley-Davidson is one of the oldest motorcycle manufacturers in the world.
Dyna Lineage:
The Dyna platform was introduced in 1991 and evolved over the years, known for its blend of classic styling and modern engineering. The FXD Super Glide is a foundational model within this line.
Twin Cam 96 Introduction:
The Twin Cam 96 engine, introduced for the 2007 model year, offered increased displacement and torque over its predecessors.
Manufacturing Location:
United States (primarily York, Pennsylvania and Milwaukee, Wisconsin)
