Polaris 600 IQ LX 2008 Workshop Repair Service Manual

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Art.-Nr: 89466

Stichworte: 2008 600 IQ LX ATV Misc Polaris Powersports Snowmobile

Produktvarianten

Beschreibung

The 2008 Polaris 600 IQ LX is a performance trail snowmobile built on the renowned IQ platform, celebrated for its rider-forward ergonomics, centralized mass, and agile handling. This model features Polaris's Liberty 600 engine, known for reliable power delivery, and the Pro-Ride front suspension combined with the IQ Rear Suspension for superior ride comfort and control. The LX trim typically signifies a higher specification, often including premium components and enhanced convenience features, making it a distinguished choice for enthusiasts seeking a capable and enjoyable trail experience. This comprehensive workshop repair service manual provides detailed information for the maintenance, service, and troubleshooting of all 2008 Polaris 600 IQ LX models. It covers essential systems including the engine, drivetrain, electrical, chassis, and braking systems. Within its extensive pages, you will find step-by-step procedures for scheduled maintenance, component repair, and diagnostic guidance, complete with technical specifications and wiring diagrams. This manual is an indispensable resource for owners, mechanics, and technicians aiming to ensure the optimal performance, reliability, and longevity of their snowmobile.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

600 IQ LX

Year:

Vehicle Type:

Snowmobile

Generation

Generation Code:

IQ Platform

Codes

Chassis Code:

N/A (Snowmobile designation)

👋 Introduction

Market Position

Segment:

Performance Trail Snowmobile

Competitive Analysis

Key Competitors 2008:

Ski-Doo MXZ, Yamaha Phazer, Arctic Cat F Series.

Key Features

Platform Design:

IQ platform renowned for its rider-forward ergonomics, centralized mass, and agile handling.

Suspension Technology:

Pro-Ride front suspension and IQ Rear Suspension for superior ride comfort and control.

Engine Technology:

Liberty 600 engine known for its reliable power delivery and efficiency in its class.

📋 Manual Details

Coverage Areas

Manual Coverage Scope:

Comprehensive service, maintenance, and troubleshooting for all 2008 Polaris 600 IQ LX models.

Page Count

Estimated Pages:

Manual Type

Manual Classification:

Workshop Repair Service Manual

Language

Primary Language:

English

Format

Digital Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine assembly, disassembly, tuning, cooling system, lubrication system, fuel system (carburetion/EFI), exhaust system, ignition system.

Drivetrain Systems:

Drive clutch, driven clutch (Team LWT), chaincase, reverse gear, track and suspension system (Pro-Ride).

Electrical Systems:

Ignition system, lighting system, charging system, starter system, diagnostics, wiring diagrams.

Chassis And Body:

Chassis construction, body panels, seat, handlebars, controls, windshield, ski and spindle assembly.

Braking System:

Hydraulic brake system, caliper, master cylinder, brake lines, rotor.

Procedures Included

Maintenance Procedures:

Scheduled maintenance checks, lubrication points, belt inspection and replacement, spark plug replacement, coolant flush and refill, chaincase oil change.

Repair Procedures:

Engine rebuild, transmission overhaul, suspension component replacement, clutch service, brake caliper overhaul, electrical component diagnosis and replacement.

Troubleshooting Guidance:

Diagnostic charts, symptom-based troubleshooting, common issue diagnosis and correction.

Technical Depth

Diagnostic Capabilities:

Detailed troubleshooting trees, wiring diagrams for electrical diagnostics, specifications for testing components.

Rebuild Information:

Complete engine and component rebuild procedures with torque specifications, clearances, and assembly sequences.

Calibration And Tuning:

Carburetor jetting, clutch calibration, ignition timing adjustments (if applicable).

📊 Manual Specifications

File Format

PDF Quality:

High-resolution scans, searchable text.

Print Quality

Print Readability:

Designed for clear printing, easy-to-read diagrams and text.

Binding Type

Digital Binding:

N/A (Digital PDF)

Paper Type

Digital Paper Emulation:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-stroke, liquid-cooled, twin-cylinder.

Engine Displacement:

599 cc (36.57 cu. in.)

Bore X Stroke:

72.1 mm x 73.4 mm (2.84 in. x 2.89 in.)

Carburetion:

Dual Mikuni VM34 (or similar, specific to LX trim).

Performance

Horsepower Rating:

~115-120 HP (estimated, typical for this engine variant)

Torque Rating:

N/A (Specific figures often not published for snowmobiles in this era).

Fuel System

Fuel Type Recommendation:

Premium Unleaded Gasoline (91+ octane recommended).

Oil Injection System:

Automatic Oil Injection (Polaris VES - Variable Exhaust System, if applicable to this trim).

Fuel Tank Capacity:

10 gallons (37.8 L)

🔧 Transmission

Standard

Clutch System:

Polaris P-85 Drive Clutch and Team LWT Driven Clutch.

Gearbox:

Chaincase with Forward/Neutral/Reverse (N/R variant common on LX models).

Features

Clutch Calibration:

Clutch calibration is critical for optimal performance and can be adjusted via weights and springs.

📐 Dimensions

Exterior

Overall Length:

114.5 inches (290.8 cm)

Overall Width:

48 inches (121.9 cm)

Height:

47 inches (119.4 cm) (approx. to top of windshield)

Weights

Dry Weight:

430 lbs (195 kg) (approx.)

Ski Stance:

42.5 inches (108 cm)

Cargo

Storage Capacity:

Under-seat storage compartment.

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Snowmobiles are not subjected to automotive crash test ratings).

Active Features

Braking System Type:

Hydraulic disc brake with braided stainless steel lines.

Throttle Control:

Thumb throttle with adjustable tension.

Passive Features

Emergency Kill Switch:

Lanyard-style emergency shut-off tether.

Windshield:

Tall windshield for rider protection from wind and snow.

💡 Technology Features

Infotainment

Instrument Cluster:

Digital/analog gauge cluster displaying speed, RPM, fuel level, coolant temperature, and indicator lights.

Driver Assistance

None:

Snowmobiles of this era typically do not feature advanced driver assistance systems.

Connectivity

None:

No integrated connectivity features.

🔧 Maintenance

Service Intervals

Initial Break In Service:

Typically around 10-25 hours or 100-250 miles, involving clutch inspection, belt check, and chaincase oil change.

Annual Maintenance:

Includes inspection of suspension, track, brakes, fuel system, cooling system, and lubrication.

Chaincase Oil Change:

Recommended every 1,000 miles or annually.

Fluid Specifications

Engine Oil Type:

Polaris 2-Stroke Synthetic Oil (or equivalent API-TC certified oil).

Coolant Type:

Ethylene Glycol based antifreeze, 50/50 mix with distilled water.

Chaincase Oil Type:

Polaris Chaincase Lubricant or equivalent SAE 80W-90 GL-4 gear oil.

Brake Fluid Type:

DOT 4 Hydraulic Brake Fluid.

Known Issues

Clutch Wear:

Wear on clutch rollers, buttons, and drive belts is common and requires regular inspection.

Suspension Bushings:

Wear in suspension bushings can lead to a 'loose' feel and requires periodic replacement.

Track Tension:

Improper track tension can lead to excessive wear on the track, drivers, and suspension components.

📚 Vehicle History

Brand Heritage

Polaris Founding:

Polaris Industries was founded in 1954 in Roseau, Minnesota, initially focused on snowmobiles.

Model Evolution

Iq Platform Introduction:

The IQ platform was introduced in 2005, marking a significant redesign with a focus on rider-centric ergonomics and handling.

Lx Trim Significance:

The LX trim typically denotes a higher-spec or luxury version, often featuring enhanced comfort, convenience, or premium components.

Production

Manufacturing Location:

Polaris snowmobiles are primarily manufactured in Roseau, Minnesota, USA.

🏆 Awards & Recognition

Recognitions

Industry Awards:

Polaris snowmobiles consistently received high marks for performance and handling from industry publications during this period.

Ratings

Consumer Reviews General:

The IQ platform was generally well-received for its agile handling and rider comfort, making the 600 IQ LX a popular trail machine.