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Polaris 600 RMK 155 2008 Factory Service Repair Manual

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The 2008 Polaris RMK 600 155 is a high-performance snowmobile engineered for deep snow and mountain riding. Building on Polaris's legacy of innovation, the RMK series is renowned for its...
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Typ: Snowmobile
Anbieter:
Polaris
Art.-Nr: 88822
Stichworte: 2008 600 RMK 155 ATV Misc Polaris Powersports Snowmobile
Polaris 600 RMK 155 2008 Factory Service Repair Manual
The 2008 Polaris RMK 600 155 is a high-performance snowmobile engineered for deep snow and mountain riding. Building on Polaris's legacy of innovation, the RMK series is renowned for its lightweight design, agile handling, and superior flotation, making it a top choice for enthusiasts and backcountry explorers. This model features the RMK platform optimized for maneuverability in challenging terrain and a 155-inch track for exceptional buoyancy. Its Liberty 600 Cleanfire HO engine, delivering approximately 125 horsepower, is a testament to Polaris's commitment to power and efficiency in its snowmobile offerings. This comprehensive factory service manual provides detailed instructions for the maintenance, troubleshooting, diagnostics, and repair of your 2008 Polaris RMK 600 155 snowmobile. It covers all major systems, including the engine, fuel system, drive system, suspension, steering, electrical components, and braking system. With step-by-step procedures, diagnostic charts, and technical specifications, this manual is an indispensable resource for owners, technicians, and mechanics aiming to ensure the optimal performance, reliability, and longevity of their vehicle.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
RMK 600
Year:
2008
Sub Model:
RMK 600 155
Vehicle Type:
Snowmobile
👋 Introduction
Market Position
Segment:
Deep Snow / Mountain
Target User:
Enthusiast riders, backcountry explorers, technicians
Competitive Analysis
Competitors:
Ski-Doo Summit, Arctic Cat M-Series, Yamaha Apex Mountain
Key Features Vehicle
Chassis:
RMK platform optimized for deep snow maneuverability
Track:
155-inch track length for superior flotation
Key Features Manual
Value Proposition:
Provides essential, factory-authorized procedures for maintaining and repairing the 2008 Polaris 600 RMK 155
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Factory Service Repair
Additional Coverage:
Maintenance, Troubleshooting, Diagnostics, Repair, Overhaul
Page Count
Estimated Pages:
Hundreds
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete disassembly, assembly, tuning, diagnostics, lubrication, cooling system
Fuel System:
Carburetor adjustment and overhaul, fuel pump, fuel lines, fuel tank service
Drive System:
Clutch (primary and secondary) inspection, adjustment, and replacement, chaincase, drive sprocket, track installation and adjustment
Suspension:
Front IFS (Independent Front Suspension) components, rear suspension (skis, shocks, springs, torque arms), alignment specifications
Steering:
Handlebar assembly, steering post, tie rods, skis, kingpins
Electrical System:
Ignition system, stator, flywheel, CDI unit, lighting, starter, battery, wiring diagrams, troubleshooting electrical faults
Braking System:
Brake caliper, master cylinder, brake disc, brake fluid replacement and bleeding
Chassis Body:
Frame inspection and repair, body panel removal and installation, seat, windshield, handlebars, running boards
Procedures Included
Maintenance:
Scheduled maintenance checks, lubrication points, filter replacements, spark plug service, belt inspection
Troubleshooting:
Diagnostic charts for common issues, symptom-based troubleshooting guides
Repair:
Step-by-step repair instructions for all major components and systems
Overhaul:
Complete engine and transmission overhaul procedures
Adjustments:
Carburetor, clutches, track tension, suspension alignment
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine rebuilds and advanced diagnostics
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (typically, depending on PDF creation)
Print Quality
Printability:
High-resolution, suitable for full printing
Binding Type
Binding Recommendation:
Spiral or comb binding recommended for workshop use
Paper Type
Recommended Paper:
Heavyweight, laminated pages for durability in shop conditions
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liberty 600 Cleanfire HO
Engine Displacement:
599cc
Engine Configuration:
Two-stroke, Parallel Twin
Bore X Stroke:
73.0 mm x 72.0 mm
Performance
Horsepower Rating:
Approx. 125 hp
Cooling System:
Liquid-cooled
Fuel System
Fuel Delivery:
Cleanfire Electronic Fuel Injection (EFI)
Recommended Fuel:
Premium Unleaded (91 Octane or higher)
Lubrication
Oil Injection:
MIXTURE-Lock Oil Injection System
Recommended Oil:
Polaris VES 2-Stroke Synthetic Oil
🔧 Transmission
Standard
Type:
CVT (Continuously Variable Transmission) - P-85 Primary Clutch, RMK 155 Secondary Clutch
Optional
Gearing:
N/A (CVT system provides infinite ratios)
Features
Drive System:
HyVo Drive System, Chaincase
Chaincase Oil Type:
Polaris Chaincase Lubricant (or equivalent specification)
Chaincase Oil Capacity:
150 ml (0.16 US qt)
📐 Dimensions
Exterior
Track Length:
155 inches
Track Width:
15 inches
Lug Height:
2.125 inches (ProTaper Lite)
Ski Stance:
Approx. 42.5 inches
Weights
Dry Weight:
Approx. 450 lbs (without fluids/accessories)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Snowmobiles typically not rated by agencies like NHTSA)
Active Features
Braking:
Hydraulic Disc Brake
Throttle Limiter:
Yes (standard on most models)
Passive Features
Kill Switch:
Lanyard-type kill switch
Exhaust System:
Low emission exhaust system (Cleanfire technology)
💡 Technology Features
Infotainment
Display Panel:
Digital/Analog gauge cluster with speedometer, tachometer, fuel level, and engine vitals.
Driver Assistance
Engine Management:
Cleanfire EFI with reed valve induction and exhaust power valves for optimal power delivery and emissions.
Connectivity
Accessories:
Pre-wired for accessory lighting and other electrical components.
🔧 Maintenance
Service Intervals
Initial Break In:
First 500 miles/10 hours (refer to manual for specific break-in procedures)
Oil Change Chaincase:
Every 1000 miles or annually
Spark Plugs:
Inspect every 500 miles, replace as needed
Clutch Maintenance:
Inspect primary and secondary clutches every 500 miles or annually
Track Tension Adjustment:
Check and adjust track tension every 500 miles
Fluid Specifications
Coolant:
50/50 mixture of Polaris Coolant and distilled water
Brake Fluid:
DOT 4 Hydraulic Brake Fluid
Known Issues
Clutch Wear:
Premature wear on secondary clutch bushing and rollers can occur with aggressive riding.
Carburetor Tuning:
EFI system generally reliable, but proper altitude and temperature compensation is crucial.
Suspension Alignment:
Importance of maintaining proper front suspension alignment for optimal handling and reduced wear.
Recommended Filters
Air Filter Part Number:
Refer to manual for specific P/N, often proprietary Polaris part
Oil Filter Part Number:
N/A (2-stroke, no oil filter)
Fuel Filter Part Number:
Refer to manual for specific P/N
📚 Vehicle History
Brand Heritage
Brand Focus:
Polaris has a long-standing reputation for snowmobile innovation and performance, particularly in the mountain segment.
Model Evolution
Rmk Lineage:
The RMK (Ridgeline Mountain King) series has consistently been a leader in deep snow and mountain riding technology, known for its lightweight design and agile handling.
2008 Updates:
The 2008 model typically features refinements to the Liberty engine, chassis, and suspension for improved performance and rider comfort.
Production
Manufacturing Location:
Typically Roseau, Minnesota, USA
🏆 Awards & Recognition
Recognitions
Industry Awards:
Polaris RMK models have historically received numerous accolades from snowmobile publications for their performance and innovation in the mountain segment.
Ratings
User Reviews:
Generally positive, praised for deep snow capability and rider-forward ergonomics.
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