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Subaru Impreza WRX STI 2008 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX STI Year: 2008 Codes Chassis Code: GR/GV Engine Code Primary: EJ257 👋 Introduction Market Position Positioning: The 2008 Subaru Impreza WRX...
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Subaru Impreza WRX STI 2008 Workshop Service Repair ManualSubaru Impreza WRX STI 2008 Workshop Service Repair ManualSubaru Impreza WRX STI 2008 Workshop Service Repair ManualSubaru Impreza WRX STI 2008 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza WRX STI
Year:
2008
Codes
Chassis Code:
GR/GV
Engine Code Primary:
EJ257
👋 Introduction
Market Position
Positioning:
The 2008 Subaru Impreza WRX STI (GR/GV chassis) represents a significant evolution in the iconic performance sedan, offering enhanced handling, a more potent engine, and advanced all-wheel-drive capabilities. This generation is highly sought after by enthusiasts for its rally-bred pedigree and performance tuning potential.
Competitive Analysis
Competitors 2008:
Lancer Evolution, Mitsubishi Eclipse GT, BMW 335i, Audi A4 Quattro.
Key Features
Performance Focus:
Designed for spirited driving and track performance, featuring Subaru's Symmetrical All-Wheel Drive, Driver-Controlled Center Differential (DCCD), and a turbocharged Boxer engine.
Rally Heritage:
Direct lineage from Subaru's World Rally Championship (WRC) success, translating to robust engineering and exceptional handling dynamics.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF
Page Count
Page Count:
3000+
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, and reassembly of EJ257 engine components including block, crankshaft, connecting rods, pistons, cylinder heads, camshafts, valves, and timing system.
Engine Performance:
Turbocharger system (IHI VF43), intercooler, fuel delivery, ignition system, emissions control, and engine control unit (ECU) diagnostics.
Transmission:
6-speed manual transmission (TY856WB1AA) disassembly, inspection, lubrication, and rebuild procedures. Differential maintenance and fluid specifications.
Drivetrain:
All-Wheel Drive (AWD) system, including center differential, front and rear differentials, driveshafts, and axles. Adjustment and maintenance.
Brakes:
Front Brembo 4-piston calipers, rear Brembo 2-piston calipers. Brake fluid specifications, bleeding procedures, rotor and pad replacement, ABS system diagnostics and repair.
Suspension:
MacPherson strut front suspension, multi-link rear suspension. Spring replacement, damper servicing, bushing inspection and replacement, alignment specifications.
Steering:
Power-assisted rack and pinion steering system. Steering fluid, pump inspection, rack and pinion assembly maintenance.
Electrical:
Complete wiring diagrams, fuse box locations, relay functions, battery testing, starter and alternator testing, lighting systems, power windows, central locking, and instrument cluster diagnostics.
Body And Interior:
Exterior body panel removal and installation, door mechanisms, hood and trunk latches, interior trim components, seat removal, dashboard disassembly, HVAC system servicing.
Cooling System:
Radiator, fan control, coolant types, flushing procedures, thermostat replacement, heater core servicing.
Fuel System:
Fuel pump, fuel filter, injectors, fuel pressure regulator, fuel tank servicing, and emissions system (EVAP).
Procedures Included
Maintenance:
Scheduled maintenance tasks: oil changes, filter replacements, fluid checks and changes, spark plug replacement, timing belt inspection (if applicable), brake system service.
Troubleshooting:
Diagnostic flowcharts for common drivability issues, electrical faults, starting problems, and performance concerns. Fault code explanations.
Repair:
Step-by-step repair instructions for all major vehicle systems, including engine rebuilds, transmission overhauls, suspension component replacement, brake caliper rebuilds, and electrical component repair.
Diagnostics:
OBD-II diagnostics, scan tool usage, sensor testing, actuator testing, and wiring harness continuity checks.
Specifications:
Torque specifications for all fasteners, fluid capacities and types, engine timing marks, wheel alignment settings, tire pressure recommendations.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and troubleshooting guides.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Print Quality:
High-resolution images and clear diagrams suitable for printing.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Horizontally Opposed (Boxer), turbocharged, intercooled, DOHC, 16-valve
Engine Code:
EJ257
Displacement:
2.5 Liters (2457 cc)
Performance
Horsepower:
305 hp @ 6000 rpm (US Spec)
Torque:
290 lb-ft @ 4000 rpm (US Spec)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI), Electronic Fuel Injection (EFI)
Fuel Type:
Premium Unleaded (91 Octane minimum recommended)
Turbocharger
Turbo Model:
IHI VF43
Cooling System
Coolant Capacity:
Approx. 8.1 L (8.6 US qt)
Oil System
Oil Capacity:
Approx. 5.0 L (5.3 US qt) with filter change
Recommended Oil Viscosity:
5W-30 Synthetic
🔧 Transmission
Standard
Transmission Type:
6-speed Manual Transmission
Transmission Model:
TY856WB1AA
Optional
Optional Transmission:
N/A (STI models exclusively manual)
Features
Dccd:
Driver-Controlled Center Differential (DCCD) with automatic and manual modes for torque distribution adjustment.
Fluid Specs
Manual Transmission Fluid Type:
Subaru Extra-S Gear Oil (or equivalent API GL-5, SAE 75W-90)
Front Differential Fluid Type:
Subaru Extra-S Gear Oil (or equivalent API GL-5, SAE 75W-90)
Rear Differential Fluid Type:
Subaru Extra-S Gear Oil (or equivalent API GL-5, SAE 75W-90)
📐 Dimensions
Exterior
Length:
4415 mm (173.8 in)
Width:
1795 mm (70.7 in)
Height:
1470 mm (57.9 in)
Wheelbase:
2620 mm (103.2 in)
Weights
Curb Weight:
Approx. 1540 kg (3395 lbs)
Gross Vehicle Weight Rating:
Approx. 1940 kg (4277 lbs)
Cargo
Trunk Volume:
Approx. 304 L (10.7 cu ft)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star
NHTSA Side Impact:
5-Star
IIHS Front Impact:
Good
Active Features
AWD:
Subaru Symmetrical All-Wheel Drive System
Stability Control:
Vehicle Dynamics Control (VDC) system
Traction Control:
Traction Control System (TCS)
Passive Features
Airbags:
Front airbags, front side-impact airbags, side curtain airbags.
Seatbelts:
3-point front and rear seatbelts with pre-tensioners and load limiters.
💡 Technology Features
Infotainment
Head Unit:
Base models featured a single-CD audio system with 4 or 6 speakers. Optional upgrades included CD changers and premium audio systems.
Driver Assistance
AWD Control:
Driver-Controlled Center Differential (DCCD) allows drivers to manually adjust front/rear torque split for optimal traction in various conditions.
Instrument Cluster:
Performance-oriented gauge cluster with tachometer, speedometer, boost gauge, and multi-information display.
Connectivity
Bluetooth:
Not standard on all models; available as an option or aftermarket upgrade.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (severe driving conditions); 7,500 miles or 12 months (normal driving conditions) – check manual for specifics.
Air Filter Replacement:
Every 15,000 miles or 12 months.
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 30,000 miles (NGK Iridium recommended).
Brake Fluid Flush:
Every 24 months, regardless of mileage.
Transmission Fluid Change:
Every 30,000 miles (severe use) or as per manual for normal use.
Differential Fluid Change:
Every 30,000 miles (severe use) or as per manual for normal use.
Fluid Specifications
Engine Oil Spec:
API SG, SH, SJ, SL, SM or SN; ILSAC GF-3, GF-4, GF-5; SAE 5W-30 Synthetic
Coolant Type:
Subaru Super Coolant (Blue) or equivalent silicate-free, long-life coolant (50/50 mix with distilled water).
Known Issues
Ring Land Failure:
Known issue on EJ257 engines, particularly with aggressive tuning or sustained high loads, leading to piston ring land damage. Proper maintenance and avoiding excessive detonation are crucial.
Clutch Wear:
High-performance nature of the STI can lead to accelerated clutch wear, especially under spirited driving conditions.
Oil Consumption:
Some EJ257 engines may exhibit higher than average oil consumption, requiring regular checks and top-offs.
📚 Vehicle History
Brand Heritage
Subaru Rally Legacy:
Subaru's long and successful history in motorsport, particularly the World Rally Championship (WRC), heavily influenced the development and performance characteristics of the WRX STI. Drivers like Colin McRae and Petter Solberg achieved numerous victories driving Subaru Impreza rally cars.
Model Evolution
Gd To Gr Transition:
The 2008 model year marked a significant redesign for the Impreza, moving from the second-generation 'GD' chassis to the third-generation 'GR' (hatchback) and 'GV' (sedan) chassis. This generation introduced a larger platform and a new styling direction, including the iconic hatchback variant, while retaining the core performance DNA of the STI.
Production
Production Location:
Japan (Ota, Gunma Prefecture)
Production Years:
2008-2014 (GR/GV Chassis)
🏆 Awards & Recognition
Recognitions
Performance Car Of The Year:
Frequently praised by automotive journalists for its rally-inspired performance and handling capabilities.
Ratings
Handling Reputation:
Consistently rated highly for its precise steering, balanced chassis, and effective AWD system, making it a favorite among performance driving enthusiasts.
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