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Now Yamaha YZ125 YZ 125 2008 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Yamaha Model: YZ125 Model Variant: YZ125X/X1 Year Primary Coverage: 2008 Year Secondary Coverage: 2009, 2010, 2011, 2012 Codes Chassis Code Typical: This manual focuses on...
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Now Yamaha YZ125 YZ 125 2008 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YZ125
Model Variant:
YZ125X/X1
Year Primary Coverage:
2008
Year Secondary Coverage:
2009, 2010, 2011, 2012
Codes
Chassis Code Typical:
This manual focuses on the YZ125 chassis and its specific components, which typically have a unique VIN identifier.
Engine Code Typical:
YZ125 engines will have a specific code denoting displacement and variant, detailed within the manual.
👋 Introduction
Market Position
Segment:
Motocross/Off-Road Competition
Target Audience:
Motocross racers, off-road enthusiasts, mechanics specializing in dirt bikes.
Competitive Analysis
Key Competitors Model Year:
KTM 125 SX, Honda CR125R, Suzuki RM125, Kawasaki KX125 (during this era).
Key Features
Yz125 Reputation:
Renowned for its lightweight chassis, tractable power delivery, and ease of handling, making it a popular choice for riders transitioning to the 125cc class or seeking a nimble, competitive machine.
Manual Value Proposition:
Provides in-depth technical information essential for maintaining peak performance, ensuring longevity, and executing repairs on the Yamaha YZ125, saving owners significant time and money compared to relying solely on guesswork or dealer service.
📋 Manual Details
Coverage Areas
Primary Coverage:
Yamaha YZ125 (2008 Model Year), YZ125X/X1 Variants
Extended Coverage:
Compatible with similar components and procedures for 2009, 2010, 2011, and 2012 Yamaha YZ125 models.
Page Count
Estimated Pages:
Approximately 300-500 pages (typical for a comprehensive service manual)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF), printable pages, searchable text
📖 Manual Coverage
Systems Covered
Engine:
Full engine teardown, assembly, tuning, troubleshooting, specifications, power valve system, cooling system (if applicable, though YZ125 is typically air-cooled).
Transmission:
Clutch operation and adjustment, gearbox disassembly and assembly, gear ratios, lubrication, troubleshooting.
Suspension:
Front fork (KYB Speed Sensitive System or similar) disassembly, assembly, oil levels, pressure adjustments, rear shock absorber overhaul, spring rates, damping adjustments.
Brakes:
Front and rear brake system inspection, caliper overhaul, master cylinder service, pad replacement, bleeding procedures, rotor specifications.
Electrical System:
Ignition system, CDI unit, stator, flywheel, wiring diagrams, lighting (if applicable), battery maintenance (if electric start is present, which is rare for YZ125).
Fuel System:
Carburetor (Mikuni VM34 or similar) disassembly, cleaning, jetting, float adjustment, fuel tank, fuel lines, petcock.
Chassis And Frame:
Frame inspection, steering head bearing service, swingarm maintenance, linkage lubrication, wheel bearing replacement, sprocket and chain maintenance.
Exhaust System:
Exhaust pipe and silencer inspection, packing replacement (for silencer), mounting hardware.
Procedures Included
Routine Maintenance:
Oil changes, filter cleaning/replacement, chain adjustment, tire pressure checks, general inspection, spark plug replacement.
Scheduled Maintenance:
Detailed service intervals for engine rebuilds, suspension servicing, clutch wear checks, and other critical components.
Disassembly Assembly:
Step-by-step instructions for complete teardown and reassembly of major components and systems.
Troubleshooting:
Diagnostic procedures for common problems, including starting issues, poor performance, and component failures.
Rebuild Procedures:
Comprehensive guidance for engine top-end and bottom-end rebuilds, carburetor rebuilding, and suspension overhauls.
Adjustment Procedures:
Detailed instructions for clutch lever free play, throttle cable slack, brake lever adjustment, and suspension settings.
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts. Covers everything from basic checks to full engine rebuilds and advanced diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Yes, text is selectable and searchable.
Print Quality
Print Readability:
High resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Format:
Digital, typically distributed as a single downloadable file.
Paper Type
Recommended Paper:
Standard printer paper (8.5" x 11" or A4) for printing.
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-Stroke, Liquid-Cooled, Reed Valve
Displacement:
125cc
Bore X Stroke:
54.0 x 54.5 mm
Compression Ratio:
9.9:1 (typical, specific value in manual)
Intake System:
Reed valve, YPVS (Yamaha Power Valve System)
Performance
Horsepower Approx:
35-40 HP (peak, varies with tuning)
Torque Approx:
17-19 lb-ft (peak, varies with tuning)
Fuel System
Carburetor Model:
Mikuni TM38 (typically)
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Fuel Mixture:
Premix 2-stroke oil to gasoline (typically 50:1 or 40:1, refer to manual for precise ratio and oil type).
Fluid Specifications
Coolant Type:
High-quality ethylene glycol-based antifreeze (refer to manual for specific type and ratio).
Transmission Oil Type:
Yamalube 2R or equivalent high-quality 2-stroke premix oil (for fuel/oil injection if applicable, otherwise engine oil for gearbox).
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multi-plate
Features
Gear Ratios:
Detailed ratios for each gear (1st through 5th) provided in the manual.
Final Drive:
Chain drive (sprocket sizes and chain pitch specified in manual).
📐 Dimensions
Exterior
Overall Length:
Approximately 2140 mm (refer to manual for exact measurement)
Overall Width:
Approximately 825 mm (refer to manual for exact measurement)
Overall Height:
Approximately 1280 mm (refer to manual for exact measurement)
Weights
Dry Weight:
Approximately 91 kg (refer to manual for exact measurement)
Fuel Tank Capacity:
7.0 Liters (1.85 Gallons)
Suspension Travel
Front Suspension Travel:
295 mm (11.6 inches)
Rear Suspension Travel:
310 mm (12.2 inches)
🛡️ Safety Features
Ratings
Safety Certification:
Not applicable for off-road competition motorcycles in typical automotive safety rating systems (e.g., NHTSA, Euro NCAP).
Active Features
Active Safety Features:
Performance-oriented chassis and suspension for optimal handling and rider control in off-road conditions. Effective braking system for stopping power.
Passive Features
Passive Safety Features:
Sturdy frame construction designed to withstand the rigors of off-road riding. Rider protection is primarily dependent on personal protective equipment (PPE) as detailed in owner's manuals.
💡 Technology Features
Infotainment
Infotainment Features:
Not applicable to this off-road competition motorcycle model.
Driver Assistance
Driver Assistance Features:
Not applicable. Rider skill and judgment are the primary control systems.
Connectivity
Connectivity Features:
Not applicable. No electronic connectivity features present on this model.
🔧 Maintenance
Service Intervals
Engine Top End Rebuild:
Recommended every 30-50 hours of racing or equivalent hard use (specific guidance in manual).
Piston Ring Replacement:
Often recommended concurrently with top-end rebuilds or based on compression testing.
Clutch Inspection:
Regularly, with specific mileage/hour recommendations for plate wear and spring checks.
Suspension Service:
Annual service or every 50-100 hours of use for fork and shock seals and oil.
Air Filter Cleaning:
After every ride or more frequently in dusty conditions.
Fluid Specifications
Fork Oil Type Capacity:
Specific viscosity and fill level for KYB forks (e.g., SAE 0W-20 or similar, precise volume detailed in manual).
Rear Shock Oil:
Specific type and quantity for the rear shock absorber (manual will specify).
Known Issues
Typical Yz125 Wear Items:
Clutch plates, piston rings, exhaust packing, wheel bearings, steering head bearings, and suspension seals are common wear items requiring regular inspection and replacement.
Carburetor Tuning:
Sensitivity to jetting changes based on altitude, temperature, and modifications; detailed tuning guidance is crucial.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Corporation has a long and storied history in motorcycle manufacturing, particularly in off-road racing, with iconic models like the YZ series.
Model Evolution
Yz125 Lineage:
The YZ125 has been a cornerstone of Yamaha's motocross lineup for decades, undergoing continuous development and refinement to maintain its competitive edge.
2008 Yz125 Updates:
While specific updates for 2008 would be detailed in the manual, Yamaha typically made incremental improvements to suspension, engine tuning, and chassis components year-over-year.
Production
Manufacturing Origin:
Yamaha motorcycles are primarily manufactured in Japan, with some production facilities globally.
🏆 Awards & Recognition
Recognitions
Motocross Awards:
The YZ125 platform has historically received numerous accolades and 'bike of the year' awards in the 125cc motocross class from various industry publications and racing organizations.
Ratings
Manual Utility Rating:
Essential tool for owners and technicians, providing detailed information for effective maintenance and repair.
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