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Yamaha Grizzly 550 700 FI 2009 2010 2011 2012 Service Manual

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This manual covers the Grizzly 550 FI 4x4 EPS and Grizzly 700 FI 4x4 models produced between 2009 and 2012. These robust all-terrain vehicles (ATVs) are engineered for demanding off-road...
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Typ: Atv
Anbieter:
Yamaha
Art.-Nr: 87253
Stichworte: 2009 2010 2011 2012 ATV Grizzly 550 FI Grizzly 700 FI Grizzly Models Powersports Yamaha
Yamaha Grizzly 550 700 FI 2009 2010 2011 2012 Service Manual
This manual covers the Grizzly 550 FI 4x4 EPS and Grizzly 700 FI 4x4 models produced between 2009 and 2012. These robust all-terrain vehicles (ATVs) are engineered for demanding off-road use, offering powerful 550cc and 686cc liquid-cooled engines respectively, along with reliable On-Command 4WD system and Ultramatic transmission. Known for their durability and exceptional off-road performance, the Grizzly series provides a benchmark in the utility ATV market, with features like Electronic Fuel Injection (EFI) for improved efficiency and, on select models, Electric Power Steering (EPS) for enhanced rider comfort and control. This comprehensive service manual provides detailed, step-by-step instructions for the maintenance, troubleshooting, and repair of all major systems. Coverage includes engine mechanicals, fuel injection, electrical systems, transmission and drivetrain, suspension, steering, brakes, and chassis components. Essential technical data, torque specifications, fluid capacities, and diagnostic procedures are included to assist owners, independent mechanics, and professional technicians. With clear illustrations and diagrams, this manual serves as an indispensable resource for ensuring the optimal performance and longevity of your Grizzly ATV.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 550 FI 4x4 EPS / Grizzly 700 FI 4x4
Model Variant:
550 FI 4x4 EPS, 700 FI 4x4, 700 FI 4x4 EPS
Product Type:
Service Manual
Codes
Model Codes 550:
YFM550, YFM550FGHZ, YFM550FGPHZ, YFM550FGZGR, YFM550FGZL, YFM550FGAGR, YFM550FGAL, YFM550FGHA, YFM550FGPAGR, YFM550FGPAL, YFM550FGPHA
Model Codes 700:
YFM700, YFM700FI 4x4 EPS, YFM700FGHZ, YFM700FGPHZ, YFM700FGPZGR, YFM700FGPZL, YFM700FGAGR, YFM700FGAL, YFM700FGHA, YFM700FGPAGR, YFM700FGPAL, YFM700FGPHA, YFM700FGPSPA
👋 Introduction
Market Position
Target Audience:
DIY owners, independent mechanics, repair shops, enthusiasts seeking to maintain and repair their Yamaha Grizzly ATVs
Competitive Analysis
Value Proposition:
Provides professional-level repair and maintenance information, enabling cost savings on dealership services and empowering owners to perform their own work
Key Features
Content Quality:
Detailed, illustrated, step-by-step instructions, same information used by professional technicians
Utility:
Essential for troubleshooting, repair, service, restoration, maintenance, and diagnosis of the specified Yamaha Grizzly models
📋 Manual Details
Coverage Areas
Covered Years:
2009, 2010, 2011, 2012
Included Models:
All Grizzly 550 FI 4x4 EPS and Grizzly 700 FI 4x4 variants for the specified model years
Page Count
Estimated Pages:
Varies by specific model, often exceeding 300 pages for comprehensive coverage
Manual Type
Type:
Factory Service Manual / Workshop Manual / Repair Guide
Language
Language:
English (assumed, typical for official service manuals)
Format
Digital Format:
PDF Download (possibly compressed ZIP/RAR)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, piston, crankshaft, oil pump, timing system, lubrication system
Fuel System:
Fuel injection system (FI), throttle body, fuel pump, injectors, fuel tank, fuel lines, diagnostic procedures
Electrical System:
Ignition system, charging system (stator, rectifier/regulator), battery, starter motor, lighting system, wiring diagrams, ECU, sensors
Transmission Drivetrain:
Automatic transmission (CVT), gearbox, final drive, differential, drive shafts, clutches, lubrication
Suspension Steering:
Front and rear suspension, shocks, springs, control arms, ball joints, steering system, EPS (Electric Power Steering) system
Brakes:
Front and rear disc brakes, hydraulic system, brake pads, rotors, calipers, master cylinder, bleeding procedures
Cooling System:
Radiator, fan, coolant, water pump, thermostat, hoses
Chassis Body:
Frame, body panels, plastics, seat, handlebars, fenders, exhaust system
Procedures Included
Maintenance:
Regular servicing, oil changes, filter replacements, spark plug inspection, lubrication points, tire pressure checks, battery maintenance
Troubleshooting:
Diagnostic procedures for common problems, fault code interpretation (if applicable), step-by-step troubleshooting guides
Repair:
Detailed instructions for component removal, installation, rebuilding, and replacement for all systems
Rebuilds:
Comprehensive engine rebuild procedures, transmission overhaul instructions, differential service
Technical Depth
Diagnostic Capabilities:
In-depth diagnostic procedures, sensor data interpretation, wiring checks, troubleshooting flowcharts
Specifications Data:
Torque specifications, clearances, fluid capacities, electrical values, measurements
Illustrations Diagrams:
Exploded views, wiring diagrams, schematics, detailed illustrations of components and procedures
📊 Manual Specifications
File Format
Compatibility:
Compatible with all PDF readers (Adobe Acrobat Reader), PC, MAC, Linux, Tablets (requires PDF reader)
Print Quality
Printability:
Fully printable, no restrictions on printing or saving to disc
Binding Type
Physical Binding:
N/A (Digital Download)
Paper Type
Physical Paper:
N/A (Digital Download)
File Characteristics
File Size:
Can be large, up to 4000MB (requires sufficient storage space and internet connection)
Accessibility:
Instant download after payment, download link via email, limited download period (e.g., three days)
⚙️ Engine Specifications
Primary Engine 550
Engine Type:
4-stroke, liquid-cooled, DOHC, 4-valve, single-cylinder
Displacement:
550cc
Primary Engine 700
Engine Type:
4-stroke, liquid-cooled, DOHC, 4-valve, single-cylinder
Displacement:
686cc
Performance
Bore X Stroke 550:
95.0 mm x 77.0 mm
Bore X Stroke 700:
100.0 mm x 85.8 mm
Compression Ratio 550:
9.2:1
Compression Ratio 700:
8.1:1
Fuel System
Fuel Induction:
Electronic Fuel Injection (EFI)
Ignition System:
TCI (Transistor Controlled Ignition)
🔧 Transmission
Standard
Type:
Yamaha Constant Velocity Transmission (YCC-T) with Engine Braking
Gear Selection:
Ultramatic V-belt automatic transmission with High, Low, Neutral, Reverse, and Park
Features
Drive System:
On-Command; 3-way locking differential: 2WD, 4WD, 4WD with differential lock
📐 Dimensions
Exterior 550
Length:
81.3 in (2065 mm)
Width:
45.3 in (1150 mm)
Height:
49.2 in (1250 mm)
Exterior 700
Length:
81.3 in (2065 mm)
Width:
45.3 in (1150 mm)
Height:
49.2 in (1250 mm)
Weights 550
Curb Weight:
624 lbs (283 kg)
Weights 700
Curb Weight:
653 lbs (296 kg)
Weights General
Towing Capacity:
1322 lbs (600 kg)
Rack Capacity Front:
99 lbs (45 kg)
Rack Capacity Rear:
187 lbs (85 kg)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Meets ANSI/SVIA standard 1-2010 (likely, as per industry practice)
Active Features
Braking System:
Hydraulic disc brakes front and rear, sealed drum brake on rear drive shaft (parking brake)
4Wd Engagement:
Yamaha's On-Command system with 2WD/4WD/4WD+Diff Lock selection
Passive Features
Eps:
Electric Power Steering (EPS) available on certain models for reduced steering effort and improved handling
💡 Technology Features
Infotainment
Features:
Primarily functional, not designed for infotainment. Focus is on reliable off-road operation.
Driver Assistance
Eps Operation:
Electric Power Steering adjusts assist based on vehicle speed for lighter steering at low speeds and stable feel at higher speeds.
Connectivity
Features:
No integrated digital connectivity features (Bluetooth, Wi-Fi) in these model years. Focus is on mechanical and electrical systems.
🔧 Maintenance
Service Intervals Engine Oil
Oil Change Frequency:
Every 3,000 km (1,860 miles) or 6 months, whichever comes first. Check manual for specific conditions.
Service Intervals Air Filter
Air Filter Service:
Inspect every 1,000 km (620 miles) or 3 months. Clean or replace as needed, more frequently in dusty conditions.
Service Intervals Spark Plug
Spark Plug Replacement:
Every 6,000 km (3,700 miles) or 24 months. Check manual for specific types and gaps.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher
Engine Oil Capacity 550:
Approx. 2.20 L (2.32 US qt, 1.94 Imp qt) without filter change. 2.40 L (2.54 US qt, 2.11 Imp qt) with filter change.
Engine Oil Capacity 700:
Approx. 2.30 L (2.43 US qt, 2.03 Imp qt) without filter change. 2.50 L (2.64 US qt, 2.20 Imp qt) with filter change.
Transmission Fluid Type:
Yamaha Genuine Gear Oil or equivalent SAE 80 hypoid gear oil
Transmission Fluid Capacity:
Refer to manual for specific fill levels and capacities (e.g., front and rear differential)
Known Issues
Common Problems:
Refer to manual for specific common issues and their solutions. Typical ATV issues can include CV joint wear, electrical connector corrosion, and fuel system component maintenance.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha is a pioneer in the ATV industry, known for its robust engineering and reliable performance across its Quad and Grizzly lines.
Model Evolution
Grizzly Development:
The Grizzly series has consistently been a benchmark for utility ATVs, emphasizing off-road capability, comfort, and durability. The 550 and 700 FI models represent advancements in power, fuel efficiency, and rider aids like EPS.
Production
Manufacturing Location:
Generally manufactured in Japan and/or USA by Yamaha Motor Corporation.
🏆 Awards & Recognition
Recognitions
Atv Industry Awards:
Yamaha Grizzly models are consistently recognized by industry publications and consumers for their durability, performance, and off-road capabilities.
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