🏷️ Basic Information

Make:

Ford

Model:

F-150

Years Covered:

2009, 2010

Generation:

12th Generation (2009-2014)

👋 Introduction

Positioning:

The Ford F-150 is a dominant force in the full-size pickup truck market, known for its versatility, capability, and durability. This manual caters to owners and technicians seeking to maintain and repair these robust vehicles.

Competitors:

Primary competitors include Chevrolet Silverado, Ram Pickup, and Toyota Tundra. The 2009-2010 F-150 generation offered a strong value proposition with various powertrain options and configurations.

Manual Strengths:

Extensive page count indicates deep coverage. Emphasis on step-by-step procedures, pictorial diagrams, and special tool references makes it highly practical for DIY and professional use.

📋 Manual Details

Primary Coverage:

Repair and Maintenance

Total Pages:

7345

Type:

Workshop Service Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Engine Systems:

Engine Mechanical, Fuel System, Ignition System, Cooling System, Lubrication System, Emissions Control

Powertrain:

Transmission (Automatic & Manual), Drivetrain, Axles, Driveshafts, Differentials

Chassis:

Suspension (Front & Rear), Steering System, Brake System (Hydraulic & Electronic Controls)

Electrical Electronics:

Charging System, Starting System, Lighting System, Instrument Cluster, Body Control Module (BCM), Powertrain Control Module (PCM), Entertainment System, Navigation System, Safety Systems (Airbags, ABS, Traction Control), Wiper/Washer System, Power Accessories

Body Exterior:

Body Panels, Doors, Hood, Tailgate, Bumpers, Exterior Trim, Glass, Mirrors, Chassis Structure

Body Interior:

Seats, Interior Trim, Dashboard, HVAC System (Heating, Ventilation, Air Conditioning), Restraint Systems

Powertrain Control Module:

PCM programming, diagnosis, and component identification related to engine and transmission control.

Body Control Module:

BCM diagnosis and programming for various body electrical functions like lighting, power windows, and locks.

Maintenance:

Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Level Checks, Tire Rotation

Repair:

Component Removal and Installation, Overhaul Procedures, Component Rebuilding

Diagnostics:

Troubleshooting Guides, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs), On-Board Diagnostics (OBD-II) Procedures

Adjustments:

Wheel Alignment, Brake Adjustments, Headlight Aiming, Clutch Adjustment (if applicable)

Technical Data:

Tightening Torques, Fluid Capacities, Electrical Schematics, Diagnostic Specifications, Wear Limits

Fuel System Repair:

Includes procedures for fuel pump removal/installation, fuel injector servicing, fuel filter replacement, and fuel pressure testing.

Ignition System Diagnostics:

Covers spark plug replacement, ignition coil testing, and diagnostic procedures for ignition system faults.

Cooling System Service:

Detailed instructions for radiator and coolant replacement, water pump servicing, thermostat replacement, and cooling fan diagnostics.

Brake System Overhaul:

Includes procedures for brake pad and rotor replacement, brake caliper servicing, brake fluid flush, and ABS component testing.

Suspension Component Replacement:

Covers replacement of ball joints, tie rods, control arms, shocks, and struts, with specifications for alignment.

Steering System Repair:

Detailed procedures for power steering pump replacement, steering gear/rack and pinion servicing, and steering linkage repair.

Electrical Schematics Interpretation:

Provides comprehensive wiring diagrams for all vehicle systems, crucial for diagnosing electrical faults.

Body Panel Alignment:

Guidance on adjusting and aligning body panels such as doors, hoods, and fenders for proper fit and function.

HVAC System Diagnostics:

Troubleshooting for climate control issues, including refrigerant system servicing (with appropriate safety precautions), blower motor replacement, and actuator diagnostics.

Airbag System Servicing:

Includes safety precautions and procedures for working with the airbag system, including component replacement and diagnostic checks.

Drive Shaft Service:

Procedures for universal joint replacement and driveshaft balancing.

Differential Maintenance:

Covers differential fluid changes and internal component inspection/repair.

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics and bodywork repair.

Special Tools:

References specific Ford special service tools (SSTs) required for various repair procedures, along with illustrations of their use.

Diagnostic Specifications:

Provides detailed specifications for testing various sensors, actuators, and electrical components, including resistance values, voltage readings, and signal patterns.

Torque Values:

Extensive torque specifications for nearly all fasteners, ensuring proper assembly and preventing component damage.

Wear Limits:

Specifies acceptable wear limits for various mechanical components, allowing for accurate assessment of part condition during disassembly.

📊 Manual Specifications

Print Quality:

Printable

Searchable:

Likely searchable given PDF format, though not explicitly stated.

Type:

Digital (PDF)

Type:

Not Applicable (Digital)

Operating Systems:

Compatible with Windows, Mac, and Linux operating systems via Adobe Reader.

Software Requirement:

Adobe Reader (or compatible PDF viewer)

⚙️ Engine Specifications

Engine Options:

The 2009-2010 Ford F-150 offered a range of V8 engines, including the 4.6L Triton V8 and the more powerful 5.4L Triton V8. Some models may have featured the 4.6L 3V V8 or the 6.2L V8 in later configurations of this generation. Specific manual coverage would detail all available engines for these model years.

Horsepower Torque:

Horsepower and torque varied significantly by engine. For example, the 5.4L V8 typically produced around 315 hp and 390 lb-ft of torque. The manual would provide exact specifications for each engine variant.

Fuel Delivery:

Electronic Fuel Injection (EFI) with sequential port injection.

🔧 Transmission

Automatic Transmission:

Typically a 4-speed automatic (4R75E) or a 6-speed automatic (6R80) depending on engine and configuration.

Manual Transmission:

Some configurations, particularly with the 4.6L V8, may have been available with a 5-speed or 6-speed manual transmission, though less common in higher trims.

Transmission Cooling:

Integrated transmission fluid cooler, often with an auxiliary cooler for heavy-duty applications.

📐 Dimensions

Body Styles:

Offered in various cab configurations (Regular Cab, SuperCab, SuperCrew) and bed lengths (Short, Standard, Long).

Curb Weight:

Varies significantly based on configuration, typically ranging from approximately 4,600 to 5,500+ lbs.

Towing Capacity:

Up to 11,300 lbs. when properly equipped, depending on engine, axle ratio, and towing package.

🛡️ Safety Features

NHTSA Front Crash:

Good (4-star rating) in NHTSA frontal crash tests for many configurations.

IIHS Front Offset:

Good in IIHS frontal offset crash tests for many configurations of this generation.

ABS:

Standard Anti-lock Braking System (ABS).

Traction Control:

Electronic Stability Control (ESC) and Traction Control systems were available or standard depending on trim level.

Airbags:

Front airbags, available side curtain airbags and front seat-mounted side airbags.

💡 Technology Features

Audio Systems:

Available with Ford's SYNC infotainment system, basic AM/FM/CD players, and premium audio options. Navigation systems were also available.

Parking Assist:

Rear parking sensors and rearview cameras were available on higher trim levels.

Sync System:

Ford SYNC system provided Bluetooth hands-free calling and music streaming capabilities.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000 to 7,500 miles or 6 months, depending on driving conditions and oil type. The manual will specify the exact interval and recommended oil viscosity.

Transmission Fluid Change:

Recommended every 30,000 to 60,000 miles, depending on usage. The manual will provide specific intervals.

Transfer Case Fluid Change:

Recommended at intervals outlined in the manual, often around 30,000 to 50,000 miles for 4WD models.

Differential Fluid Change:

Recommended every 30,000 to 50,000 miles, especially for trucks used for towing or heavy-duty applications.

Engine Oil:

Commonly SAE 5W-20 or SAE 5W-30 synthetic blend or full synthetic oil meeting Ford specifications (e.g., WSS-M2C153-H). Specific recommendations will be in the manual.

Coolant:

Ford Premium Engine Coolant (e.g., Motorcraft Yellow Coolant) or equivalent meeting Ford specification WSS-M97B44-D.

Transmission Fluid:

Mercon V or equivalent for automatic transmissions. Manual transmission fluid specifications will vary.

Common Problems 2009-2010:

Potential issues can include spark plug ejection on 5.4L 3V engines, catalytic converter issues, and interior wear. The manual will detail diagnostic procedures for these and other potential problems.

📚 Vehicle History

Ford Truck Legacy:

The F-Series is Ford's longest-running and most iconic nameplate, with a history dating back to the F-1 in 1948. It has consistently been a best-selling vehicle in North America.

12Th Gen Introduction:

The 12th generation F-150 debuted for the 2009 model year, featuring a significant redesign with a bolder, more muscular exterior and updated interior. It introduced new engine options and chassis enhancements.

Manufacturing Locations:

Primarily manufactured in the United States (Dearborn, Michigan, and Kansas City, Missouri).

🏆 Awards & Recognition

Motor Trend Truck Of The Year:

While specific awards for the 2009-2010 model year aren't highlighted here, the F-150 platform has a strong history of receiving accolades like MotorTrend's Truck of the Year.