Market Position:
The Yamaha Grizzly series is a segment leader in the high-performance ATV market, known for its robust build, advanced features, and off-road capability. This manual serves the popular 550cc and 700cc fuel-injected models from a key production period.
Competitive Analysis:
Competes with models from Kawasaki (Brute Force), Polaris (Sportsman), Can-Am (Outlander), and Suzuki (KingQuad). The Grizzly's Ultramatic transmission and On-Command 4WD system are key differentiators often highlighted.
Key Features:
Fuel Injection (FI) for improved throttle response and efficiency, Yamaha's Ultramatic automatic transmission with engine braking, On-Command push-button 2WD/4WD with differential lock, independent front suspension (IFS), sealed hydraulic disc brakes, and a powerful liquid-cooled engine.
Manual Value:
Provides essential, authoritative information for owners and technicians to maintain, diagnose, and repair their Yamaha Grizzly, ensuring optimal performance and longevity.
Systems Covered:
Engine (general and from vehicle), Power Supply, Cooling System, Braking System, Electrical System, Suspensions, Chassis, Bodywork, Pre-delivery checks.
Procedures Included:
Maintenance, troubleshooting, diagnostic procedures, component removal and installation, assembly, disassembly, torque specifications, adjustments.
Technical Depth:
Detailed, factory-level technical information suitable for professional technicians, covering everything from basic maintenance to complex repairs and diagnostics.
Special Tools Covered:
Includes specific Yamaha special tools required for various maintenance and repair procedures (e.g., flywheel puller, clutch holding tools, suspension alignment tools).
Wiring Diagrams Included:
Yes, the manual contains detailed electrical system schematics and wiring diagrams to aid in diagnosis and repair of electrical components.
Troubleshooting Methodology:
Provides systematic diagnostic charts and troubleshooting guides for common and uncommon problems, enabling efficient problem identification and resolution.
Engine Overhaul Procedures:
Detailed step-by-step instructions for engine disassembly, inspection, repair, and reassembly, including cylinder head service, piston and ring replacement, crankshaft and connecting rod checks, and timing system adjustments.
Chassis Component Coverage:
Covers steering system, front and rear suspension components (shocks, control arms, bearings), wheel hub assembly, and frame inspection.
Braking System Coverage:
Detailed procedures for brake caliper service, brake pad replacement, brake line bleeding, master cylinder overhaul, and brake disc inspection.
Cooling System Coverage:
Instructions for radiator inspection and cleaning, fan operation checks, thermostat replacement, water pump service, and coolant flush and refill procedures.
Bodywork Coverage:
Procedures for removing and installing body panels, fenders, seat, and other cosmetic components.
Pre Delivery Inspection:
Checklist and procedures for pre-delivery inspection, ensuring the vehicle is properly assembled, adjusted, and ready for customer delivery.
Engine Type 550:
4-stroke, SOHC, 4-valve, single cylinder, liquid-cooled
Engine Displacement 550:
530 cc (32.3 cu. in.)
Engine Type 700:
4-stroke, DOHC, 4-valve, single cylinder, liquid-cooled
Engine Displacement 700:
686 cc (41.9 cu. in.)
Bore X Stroke 550:
95.0 mm x 73.0 mm (3.74 in. x 2.87 in.)
Bore X Stroke 700:
100.0 mm x 85.0 mm (3.94 in. x 3.35 in.)
Compression Ratio 550:
9.1:1
Compression Ratio 700:
8.1:1
Fuel Induction 550:
Mikuni 44mm throttle body, Mikuni fuel injection
Fuel Induction 700:
YFİ, 44mm throttle body, Keihin fuel injection
Ignition System:
TC/FI ignition
Lubrication System:
Wet sump with oil cooler
Safety Ratings:
ATV safety is paramount; adherence to manual procedures ensures safe operation. No official NCAP ratings for ATVs.
Active Safety Features:
Engine braking, sealed hydraulic disc brakes front and rear, On-Command 4WD with differential lock for enhanced traction and control.
Passive Safety Features:
Integrated, comfortable seating position, durable frame construction, handlebars with integrated control switches.
Infotainment Features:
No traditional infotainment system; focus is on functional displays like LCD multi-function meter (speedometer, odometer, trip meter, clock, fuel gauge, 2WD/4WD indicator).
Driver Assistance Features:
Key technologies include the Ultramatic transmission for smooth power delivery and engine braking, and the On-Command 4WD system for adaptive traction control. Electric Power Steering (EPS) was introduced on some later models but is not standard on all 09-11 variants as specified in this manual title.
Connectivity Features:
N/A (Off-road vehicle focus)
Initial Service Interval:
First service typically around 1000 km (600 miles) or 6 months, primarily for engine oil and filter change, inspection of various components.
Regular Maintenance Interval:
Engine oil and filter change every 3000 km (1800 miles) or 12 months. Other checks (e.g., valve clearance, spark plug, air filter) at 6000 km (3600 miles) intervals, all detailed in the manual.
Engine Oil Type:
Yamaha recommends Yamalube 4 (API SG, SAE 10W-40) or equivalent premium motorcycle oil with API SG or higher classification and Yamalube or equivalent viscosity grade.
Engine Oil Capacity 550:
2.40 L (2.53 US qt) without filter change; 2.50 L (2.64 US qt) with filter change.
Engine Oil Capacity 700:
2.20 L (2.32 US qt) without filter change; 2.30 L (2.43 US qt) with filter change.
Coolant Type:
Permanent type anti-freeze coolant, 1 part concentrated antifreeze and 1 part distilled water.
Brake Fluid Type:
SAE J1703 or FMVSS No. 116 DOT 3
Common Issues And Checks:
Regular checks for belt wear in the CVT, proper operation of the 4WD system, brake pad condition, and fuel system integrity are crucial. Overheating can occur under extreme load if cooling system maintenance is neglected. The manual provides detailed diagnostic steps for these.
Oil Filter Part Number:
OEM Part Number 5GH-13440-00-00 (example, verify specific fitment)
Brand Heritage:
Yamaha has a long-standing reputation for engineering excellence in motorcycles, marine engines, and ATVs, emphasizing reliability, performance, and innovation.
Model Evolution Grizzly:
The Grizzly line, introduced in 1998, has consistently evolved with technological advancements, moving from carbureted to fuel-injected models and incorporating features like independent front suspension and electric power steering (EPS) in later generations.
Production Period:
This manual covers the third-generation Grizzly, which saw continuous refinement and the introduction of fuel injection across key models.
