Yamaha Grizzly 700 700FI 2009-2011 Service Repair Manual

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Stichworte: 2009 2010 2011 ATV Grizzly 700 Grizzly 700FI Grizzly Models Powersports Yamaha

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Beschreibung

The Grizzly 700 FI is a high-performance, fuel-injected All-Terrain Vehicle (ATV) renowned for its robust engineering and exceptional off-road capability. Designed for enthusiasts, recreational riders, and utility users, this model, produced for the 2009, 2010, and 2011 model years, features advanced Electronic Fuel Injection (EFI) system for optimized power delivery and fuel efficiency. Its independent front and rear suspension ensures superior handling and ride comfort, while the 2WD/4WD system with differential lock provides versatile traction control. Built upon a long-standing legacy of producing reliable off-road vehicles, the Grizzly 700 FI stands out for its powerful 686cc engine and the intelligent continuously variable transmission. This comprehensive Service Repair Manual provides detailed guidance for all aspects of the Grizzly 700 FI. It covers routine maintenance, component repair and overhaul, and advanced troubleshooting for the engine, drivetrain, chassis, and electrical systems. With over 600 pages of information in English, this workshop manual includes step-by-step instructions, diagnostic procedures, and technical specifications, including torque values and clearances, necessary for maintaining and repairing the vehicle. It is an essential resource for owners and technicians to ensure the longevity, performance, and safety of the Grizzly 700 FI.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Grizzly 700 FI

Product Type:

Service Repair Manual

Codes

Covered Model Years:

2009, 2010, 2011

👋 Introduction

Market Position

Vehicle Segment:

High-performance, fuel-injected All-Terrain Vehicle (ATV).

Target Audience:

Enthusiasts, recreational riders, utility users requiring robust off-road capability and reliability.

Competitive Analysis

Key Competitors:

Honda Foreman/Rancher, Kawasaki Brute Force, Polaris Sportsman, Suzuki KingQuad.

Key Features

Engine Technology:

Electronic Fuel Injection (EFI) for improved power delivery, fuel efficiency, and cold-weather starting.

Transmission Type:

Yamaha's Ultramatic® continuously variable transmission (CVT) with engine braking.

Suspension System:

Independent front and rear suspension for superior off-road handling and ride comfort.

Drive System:

On-Command® 2WD/4WD with differential lock for versatile traction control.

📋 Manual Details

Coverage Areas

Manual Coverage Scope:

Comprehensive service, maintenance, and troubleshooting for all aspects of the Yamaha Grizzly 700 FI.

Page Count

Estimated Page Count:

Approximately 600+ pages (typical for this type of comprehensive manual).

Manual Type

Manual Classification:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

Digital Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine disassembly, assembly, lubrication, cooling, fuel injection, ignition, exhaust, emissions control.

Drivetrain Systems:

Transmission (Ultramatic®), drive shafts, differentials (front and rear), CV joints, clutch operation.

Chassis Systems:

Frame, suspension (front and rear), steering, brakes (hydraulic disc), wheels, tires.

Electrical Systems:

Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, ignition system, starting system, instrumentation, EFI ECU.

Bodywork And Trim:

Body panel removal and installation, seat, racks, fenders, guards.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug inspection/replacement, air filter cleaning/replacement, fluid level checks and top-offs, brake pad inspection/replacement.

Troubleshooting:

Diagnostic procedures for common issues, fault code interpretation (if applicable to EFI system), symptom-based troubleshooting guides.

Component Repair And Overhaul:

Detailed step-by-step instructions for dismantling, inspecting, repairing, and reassembling major components like the engine, transmission, and suspension.

Wiring And Electrical Diagnostics:

Comprehensive wiring diagrams, troubleshooting of electrical circuits, testing of sensors and actuators.

Technical Depth

Diagnostic Capability:

Advanced diagnostics covering EFI system parameters, sensor readings, and actuator tests.

Rebuild Procedures:

Full engine and transmission rebuild specifications, including torque values, clearances, and part tolerances.

Special Tools:

Identification and usage instructions for any specialized tools required for specific repair procedures.

📊 Manual Specifications

File Format

Digital File Type:

Print Quality

Readability And Searchability:

High-resolution, searchable PDF allowing for quick text lookup and clear image reproduction.

Binding Type

Binding Method:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, 4-valve, liquid-cooled single cylinder.

Displacement:

686 cc

Bore X Stroke:

100.0 mm x 84.0 mm

Compression Ratio:

8.8:1

Performance

Horsepower Estimate:

Approximately 45-50 HP (actual figures vary slightly by year and testing conditions).

Torque Estimate:

Approximately 41-45 lb-ft (actual figures vary slightly).

Fuel System

Fuel Delivery:

Mikuni 44mm throttle body EFI.

Fuel Type:

Unleaded gasoline (87 octane or higher recommended).

Fuel Tank Capacity:

4.0 US gallons (15.1 L).

🔧 Transmission

Standard

Transmission Type:

Yamaha Ultramatic® CVT with engine braking.

Optional

Gear Selection:

H, L, N, R, P.

Features

Drive Modes:

On-Command® 2WD/4WD with electronically controlled differential lock.

Final Drive:

Shaft drive.

📐 Dimensions

Exterior

Overall Length:

80.3 in (2040 mm)

Overall Width:

46.5 in (1180 mm)

Overall Height:

49.2 in (1250 mm)

Wheelbase:

50.4 in (1280 mm)

Ground Clearance:

11.0 in (279 mm)

Cargo

Front Rack Capacity:

99 lb (45 kg)

Rear Rack Capacity:

187 lb (85 kg)

Weights

Dry Weight:

573 lb (260 kg)

Towing Capacity:

1322 lb (600 kg)

Front Tire Size:

AT26x8-12

Rear Tire Size:

AT26x10-12

🛡️ Safety Features

Ratings

Atv Safety Considerations:

While ATVs do not have traditional crash ratings, manuals emphasize safe operating practices, protective gear (helmet, eye protection, gloves, boots, long sleeves/pants), and responsible riding.

Active Features

Braking System:

Hydraulic disc brakes (front and rear) with independent front and rear controls.

Engine Braking:

Integrated within the Ultramatic® CVT system for downhill control.

Differential Lock:

Electronically controlled front differential lock for enhanced traction.

Passive Features

Lighting:

Dual 30W halogen headlights, 8W tail/brake light.

Instrumentation:

Multi-function LCD display with speedometer, odometer, trip odometer, clock, 4WD status, and fuel gauge.

💡 Technology Features

Infotainment

Instrument Panel Features:

Digital LCD multifunction display providing essential operational data.

Driver Assistance

Efi System:

Electronic Fuel Injection (EFI) optimizes fuel-air mixture for performance and efficiency across various altitudes and temperatures.

Ultramatic Cvt:

Intelligent CVT system automatically selects the optimal drive ratio for the terrain and load, enhancing power and providing natural engine braking.

Connectivity

Diagnostic Ports:

The manual will detail diagnostic connectors and procedures for interfacing with the EFI control unit.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 2,000 km or 6 months (whichever comes first) under normal use. Refer to manual for severe use intervals.

Air Filter Cleaning:

Every 500 km or 3 months. Replacement as needed.

Spark Plug Inspection:

Every 2,000 km or 12 months.

Brake Fluid Change:

Recommended every 1-2 years or as per manual specifications.

Fluid Specifications

Engine Oil Type:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.

Engine Oil Capacity:

Approximately 2.2 L (2.3 US qt) without filter change; 2.4 L (2.5 US qt) with filter change.

Coolant Type:

Yamaha's permanent antifreeze (or equivalent) with a 50:50 mixture of ethylene glycol and distilled water.

Transmission Fluid Type:

Yamalube Gear Oil 10W-40 (or equivalent).

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Common Maintenance Points:

Regular inspection of CV boots for tears, checking drive belt condition, cleaning radiator fins for optimal cooling, verifying EFI sensor cleanliness.

Potential Wear Items:

Brake pads, tires, wheel bearings, drive belts can be wear items depending on usage and terrain.

📚 Vehicle History

Brand Heritage

Yamaha Atv Legacy:

Yamaha has a long-standing reputation for robust and reliable off-road vehicles, pioneering many ATV innovations.

Model Evolution

Grizzly Lineage:

The Grizzly 700 FI represents Yamaha's commitment to powerful, fuel-injected, and feature-rich utility ATVs, building on the success of previous Grizzly models.

Production

Manufacturing Location:

Primarily manufactured by Yamaha Motor Corporation.

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

The Yamaha Grizzly 700 FI has consistently received positive reviews from ATV publications and riders for its performance, reliability, and capability.

Ratings

Consumer Satisfaction:

Generally high consumer satisfaction due to Yamaha's reputation for quality and the Grizzly's robust feature set.

Certifications

Emissions Compliance:

Vehicles of this era are designed to meet relevant emissions standards for their respective markets.