Yamaha YFZ450R YFZ450X YFZ-450R SE ATV 2009-2013 Full Service & Repair Manual

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Art.-Nr: 156382

Stichworte: 2009 2010 2011 2012 2013 ATV Powersports Yamaha YFZ Models YFZ-450R SE YFZ450R YFZ450X

Produktvarianten

Beschreibung

This manual covers the YFZ450R, YFZ450X, and YFZ450R SE models produced between 2009 and 2013. These high-performance sport ATVs are renowned for their advanced technology, including a 4-stroke, liquid-cooled single-cylinder engine with Chip Controlled Throttle (YCC-T) and Electronic Fuel Injection (EFI). Built with a hybrid aluminum and steel frame, independent double-wishbone front suspension, and a fully adjustable rear suspension, these vehicles offer exceptional handling and power delivery for competitive racing and demanding sport riding. The heritage in powersports is evident in the robust engineering and performance capabilities of these models, which have a proven track record in professional ATV racing. This comprehensive English-language workshop manual provides in-depth guidance for owners, mechanics, and technicians. It details all aspects of maintenance and repair, from routine service intervals for oil changes and filter replacements to complete engine overhauls, clutch and transmission servicing, and suspension adjustments. The manual includes detailed troubleshooting procedures, diagnostic steps for engine and electrical systems, and clear instructions for disassembling and reassembling all major components. With hundreds of detailed photos, diagrams, and exploded views, along with complete wiring schematics and specifications, this manual empowers users to maintain and repair their YFZ450R series ATV with factory-level precision.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

YFZ450R / YFZ450X / YFZ450R SE

Model Years Covered:

2009, 2010, 2011, 2012, 2013

Codes

Chassis Codes:

Likely includes various designations for R, X, and SE models, e.g., 5P6, 1MS, 2GC etc. (specific to model year and variant)

👋 Introduction

Market Position

Target Audience:

Yamaha YFZ450R/X owners, independent repair shops, performance tuners.

Competitive Analysis

Value Proposition:

Provides factory-level repair and maintenance data for a significant model range, empowering users to perform complex tasks themselves, saving on labor costs.

Key Features

Content Quality:

Professional-grade, step-by-step instructions, detailed illustrations, comprehensive coverage.

Accessibility:

Instant PDF download, compatible with multiple devices and operating systems, lifetime access.

📋 Manual Details

Coverage Areas

Manual Type:

Full Service & Repair Workshop Manual

Language:

English

Format:

PDF Download

Product Name Variant Coverage:

Yamaha YFZ450R, YFZ450X, YFZ450R SE

Page Count

Estimated Page Count:

Hundreds of pages (specific count not provided, but description indicates extensive detail)

Manual Type

Licensing:

Lifetime Use, No Expiry, No Renewal Fees

Compatibility

Operating Systems:

Windows & MAC Computers

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, including top-end, bottom-end, lubrication system, cooling system, fuel injection system, ignition system, starting system.

Transmission:

Clutch, gearbox, final drive, shift mechanism.

Chassis Suspension:

Front and rear suspension systems, steering system, A-arms, shocks, bearings.

Brakes:

Front and rear brake systems, hydraulic lines, calipers, master cylinders, rotors, brake fluid.

Electrical System:

Wiring diagrams, battery, charging system, lighting, ignition switch, starter motor, ECU, sensors, switches.

Fuel System:

Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, fuel filter.

Bodywork Trim:

Body panels, fenders, seat, handlebars, footpegs, decals, plastics.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, valve clearance checks, lubrication points, air filter cleaning.

Troubleshooting:

Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, error code interpretation (if applicable).

Repair Rebuild:

Step-by-step instructions for complete disassembly, repair, and reassembly of all major components and systems.

Specifications:

Detailed torque specifications, clearances, fluid capacities, electrical tolerances, and measurement data.

Engine Diagnostics:

Covers ignition timing, fuel delivery testing, compression testing, leak-down testing, and sensor diagnosis.

Suspension Adjustment:

Detailed guidance on adjusting preload, compression, and rebound damping for various riding conditions.

Wiring Schematics:

Includes complete electrical wiring diagrams for all systems.

Special Tools:

Lists necessary special tools for specific repair procedures.

Technical Depth

Depth:

Comprehensive, covering basic maintenance to full engine rebuilds and advanced diagnostics.

Visuals:

Hundreds of detailed photos and diagrams, including exploded views.

📊 Manual Specifications

File Format

File Type:

Searchable:

Implied (standard for professional PDF manuals)

Print Quality

Printability:

Printable (single page or entire manual)

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-Stroke, DOHC, 5-valve, Liquid-cooled Single-cylinder

Displacement:

449cc

Performance

Bore X Stroke:

95mm x 63.1mm

Compression Ratio:

11.0:1 (Typical, check manual for exact variant)

Fuel System

Fuel Induction:

YCC-T (Yamaha Chip Controlled Throttle) with Throttle Position Sensor (TPS), Fuel Injection (EFI), Keihin 42mm throttle body (typical, specific injectors may vary).

Ignition System

Ignition:

Digital T.C.I. with Capricorn

Lubrication System

Oil Type:

Yamalube Performance Oil or equivalent API SG, SJ, SL or SM, SAE 10W-40, 20W-40 or 20W-50 (Check manual for specific viscosity based on temperature).

Cooling System

Cooling Medium:

Liquid (Ethylene Glycol, 50/50 mix with distilled water)

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual with Wet, Multi-Plate Clutch

Features

Clutch Operation:

Hydraulic

Oil Specifications

Transmission Oil Type:

Yamalube Gear Oil or equivalent API GL-4, SAE 80W-90 (or 85W-140 in some applications, verify with manual).

📐 Dimensions

Exterior

Overall Length:

Approx. 1,830 mm (72.0 in)

Overall Width:

Approx. 1,270 mm (50.0 in)

Overall Height:

Approx. 1,040 mm (40.9 in)

Weights

Dry Weight:

Approx. 178 kg (392 lbs)

Wheels Tires

Front Tire Size:

AT21x7R-10 (Typical, verify with manual)

Rear Tire Size:

AT20x10R-9 (Typical, verify with manual)

Wheelbase:

Approx. 1,270 mm (50.0 in)

🛡️ Safety Features

Features

Braking System Type:

Hydraulic Disc Brakes (Front and Rear)

Parking Brake:

Mechanical (typically on rear caliper or separate mechanism)

💡 Technology Features

Engine Management

Ycc T System:

Yamaha Chip Controlled Throttle (YCC-T) provides precise throttle response and mapping for optimal power delivery across the rev range.

Efi System:

Electronic Fuel Injection (EFI) ensures efficient fuel atomization, starting ease, and performance consistency in varying conditions.

Chassis Design

Chassis Type:

Hybrid (e.g., Aluminum frame with steel front section), designed for lightweight and rigidity.

Suspension Features

Front Suspension Type:

Independent double wishbone with fully adjustable gas-charged shocks (e.g., KYB).

Rear Suspension Type:

Independent swingarm with fully adjustable gas-charged shock (e.g., KYB).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 30 hours or 3 months (whichever comes first) for recreational use; stricter intervals for racing (refer to manual for exact specifications).

Air Filter Cleaning:

Every 10 hours or 1 month, or more frequently in dusty conditions.

Valve Clearance Check:

Every 120 hours or 12 months (initial inspection may be at 30 hours).

Fluid Specifications

Coolant Capacity:

Approx. 2.0 L (2.11 US qt) (Verify with manual)

Brake Fluid:

DOT 4

Known Issues

Common Concerns:

While generally robust, potential issues can include premature bearing wear (wheel, steering stem), occasional electrical gremlins if subjected to extreme water ingress, and standard wear-and-tear on clutch components with hard use. The manual would detail diagnostics for these.

📚 Vehicle History

Brand Heritage

Brand Focus:

Yamaha has a long-standing reputation for high-performance powersports vehicles, particularly in motocross and ATV racing.

Model Evolution

Yffz450 Lineage:

The YFZ450R and YFZ450X are direct descendants of the highly successful YFZ450, incorporating advanced technology and design for competitive racing and sport riding.

Production

Manufacturing Location:

Likely manufactured in Japan or other Yamaha global facilities.

🏆 Awards & Recognition

Recognitions

Racing Success:

The YFZ450R platform has a strong history of success in professional ATV racing championships (e.g., AMA Pro ATV Motocross).