🏷️ Basic Information

Make:

Arctic Cat

Model:

TRV, 400, 500, 550, 700, Thundercat

Year:

2009

Product Type:

Service Repair Workshop Manual

👋 Introduction

Segment:

Utility All-Terrain Vehicles (ATVs)

Target User:

Owners and technicians performing maintenance and repairs on Arctic Cat ATVs

Key Competitors:

Polaris Sportsman, Can-Am Outlander, Yamaha Grizzly, Kawasaki Brute Force

Manual Value Proposition:

Comprehensive, 'real deal' coverage for all models and repairs, A-Z, with extensive visual aids

Download Benefit:

Immediate access to critical repair information

📋 Manual Details

Coverage Scope:

All Models & Repairs A-Z

Repair Types Covered:

Mechanical & Electrical Repairs

Estimated Page Count:

Likely 500+ pages (typical for comprehensive workshop manuals)

Manual Classification:

Workshop Service Repair Manual

Language:

English

Delivery Format:

Download PDF

📖 Manual Coverage

Engine System:

Complete overhaul, inspection, tuning, component replacement (carburetor/fuel injection, ignition, cooling, exhaust)

Transmission System:

Clutch, gearbox, drive shafts, differential (front/rear), operation, troubleshooting, repair

Braking System:

Hydraulic system, master cylinder, calipers, pads, rotors, bleeding, adjustments

Electrical System:

Wiring diagrams, lighting, starter, charging system, battery, fuses, relays, ignition system components

Suspension System:

Front and rear suspension components, shock absorbers, A-arms, bushings, alignment, adjustments

Steering System:

Handlebars, tie rods, steering shaft, universal joints, troubleshooting

Fuel System:

Fuel tank, fuel pump, lines, filters, carburetor(s) or fuel injection components

Cooling System:

Radiator, fan, thermostat, coolant hoses, coolant specifications

Exhaust System:

Muffler, pipes, heat shields, gasket replacement

Body And Chassis:

Frame, body panels, fenders, racks, seat, plastics, removal and installation

Preventative Maintenance:

Oil changes, filter replacements, lubrication points, spark plug inspection/replacement, brake checks, fluid level checks

Troubleshooting Guides:

Systematic diagnostics for common and uncommon issues, symptom-based troubleshooting trees

Major Repair Procedures:

Engine rebuilds, transmission overhauls, suspension component replacement, electrical component diagnosis and repair

Component Disassembly And Assembly:

Detailed step-by-step instructions for all major and minor components

Electrical Diagnostics:

Wiring diagrams, component testing procedures, voltage drop tests, continuity tests

Torque Specifications:

Precise torque values for all critical fasteners and components

Special Tool Requirements:

Identification and usage of specialized tools required for specific repairs

Depth Of Information:

Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds

Diagnostic Level:

Advanced diagnostics, including electrical troubleshooting with diagrams and component testing

Visual Aids:

Tons of detailed pictures and diagrams

📊 Manual Specifications

File Type:

PDF

Searchability:

Likely text-searchable (common for quality PDFs)

Print Capability:

All pages are printable

Binding:

N/A (Digital Download)

Paper Quality:

N/A (Digital Download, user-printable)

⚙️ Engine Specifications

Engine Type General:

Liquid-cooled, 4-stroke, SOHC V-twin (for 700 and 1000 models), Single-cylinder (for 400, 500, 550 models)

400 Model Displacement:

Approx. 375cc - 400cc (specific variant may apply)

500 Model Displacement:

Approx. 493cc - 500cc (specific variant may apply)

550 Model Displacement:

Approx. 545cc - 550cc (specific variant may apply)

700 Model Displacement:

Approx. 695cc (V-twin)

1000 Thundercat Displacement:

Approx. 951cc (V-twin)

Horsepower Range General:

Varies by model: 400-series ~25-30 HP, 500/550-series ~30-40 HP, 700-series ~45-50 HP, 1000-series ~60-70 HP (estimates based on typical for class)

Torque Range General:

Varies significantly by model and displacement

Fuel Delivery:

Carbureted (likely for smaller engines and some earlier models) or Electronic Fuel Injection (EFI) for larger engines and higher trims

🔧 Transmission

Transmission Type:

Automatic (CVT - Continuously Variable Transmission)

Drive Modes:

2WD/4WD selectable, often with front differential lock

Gear Selection:

High, Low, Neutral, Reverse, Park

Clutch Type:

CVT primary and secondary clutch system

Cvt Fluid Type:

Specific CVT fluid (e.g., Arctic Cat's own or equivalent like AGL or specialized belt lubricants - manual will specify)

📐 Dimensions

General Configuration:

2-up seating for TRV models, single seating for other variants

Dry Weight:

Varies by model (e.g., 400 approx. 600 lbs, 700/1000 approx. 700-800 lbs - estimates)

🛡️ Safety Features

Safety Standards Compliance:

Designed to meet relevant ATV safety standards (e.g., ANSI, BRP standards)

Rollover Protection:

Handlebars, chassis structure

Lighting:

Headlights, taillights, brake lights

💡 Technology Features

Instrumentation:

Digital or analog gauges for speedometer, odometer, fuel level, engine temperature, 2WD/4WD indicator, gear indicator

Traction Control:

Not typically present on models of this era, relies on rider skill and 4WD system

Charging Ports:

May include a 12V accessory outlet for charging devices

🔧 Maintenance

Engine Oil Change Interval:

Typically every 100 hours or annually, whichever comes first (specific to engine type and oil used)

Air Filter Inspection:

Frequent inspection, cleaning/replacement as needed, especially in dusty conditions

Spark Plug Replacement:

Typically every 1000-2000 hours or as specified by manual

Engine Oil Type:

Specific ATV/Motorcycle engine oil, SAE 10W-40 or 10W-50 often recommended (check manual for exact API classification and viscosity)

Coolant Type:

Ethylene glycol based antifreeze/coolant, typically a 50/50 mix with distilled water

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid (check manual for specific type)

Common Wear Items:

CVT belts, suspension bushings, wheel bearings, brake pads/rotors

Potential Electrical Issues:

Corrosion in connectors, stator or rectifier failure (typical for powersports in wet environments)

Engine Specifics:

While generally robust, V-twin engines can be sensitive to cooling system maintenance; carburetor tuning might be needed depending on altitude/modifications.

📚 Vehicle History

Manufacturer Origin:

Arctic Cat (Textron Specialized Vehicles)

Atv Lineup Context:

This range represents Arctic Cat's core utility ATV offerings in the late 2000s, emphasizing power and versatility

Manufacturing Location:

Typically USA (e.g., Thief River Falls, Minnesota)

🏆 Awards & Recognition

Industry Awards:

Arctic Cat ATVs have historically received positive reviews for their power and utility from publications like ATV Magazine and Dirt Wheels, although specific 'awards' are less common for individual model years than overall brand recognition.