Market Segment:
Entry-to-mid-level utility ATV segment, offering good value and capability for recreational and light-duty work.
Competitors:
Competed against models like the Polaris Sportsman 400, Can-Am Outlander 400, and Yamaha Kodiak 400.
Key Features:
TRV designation indicates 'True Two-Up Ready' capability, allowing for comfortable riding with a passenger. Known for its rugged design and reliable performance in varied conditions.
Purpose:
To provide technicians and owners with the necessary information for diagnosis, maintenance, and repair of the Arctic Cat 400 TRV 2009.
Engine:
Internal combustion engine, lubrication, cooling, fuel, ignition, exhaust systems.
Transmission:
Automatic transmission (CVT), drive clutch, driven clutch, belt, gearbox operation, and maintenance.
Drivetrain:
Shaft drive, differentials (front and rear, if applicable), drive axles, U-joints.
Suspension:
Front and rear suspension systems, shocks, springs, A-arms, bushings, steering linkage.
Brakes:
Hydraulic brake system, master cylinders, brake lines, calipers, brake pads, rotors, parking brake.
Electrical:
Battery, charging system (stator, rectifier/regulator), starter motor, ignition system, lighting, wiring diagrams, sensors, control modules.
Fuel System:
Carburetor (likely Mikuni VM series), fuel pump, fuel lines, fuel tank, fuel filter.
Cooling System:
Radiator, fan, coolant, water pump, hoses, thermostat.
Exhaust System:
Exhaust manifold, muffler, spark arrestor.
Bodywork:
Body panels, fenders, racks, seat, handlebars, controls.
Wheels Tires:
Tire specifications, wheel mounting, hub assembly.
Scheduled Maintenance:
Oil changes, filter replacements, spark plug service, valve adjustments, belt inspection/replacement, fluid checks.
Disassembly Assembly:
Detailed step-by-step procedures for removing, inspecting, repairing, and reinstalling all major components.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting guides for common problems.
Engine Repair:
Top-end rebuild (cylinder head, piston), bottom-end rebuild (crankshaft, connecting rod), timing chain replacement.
Transmission Repair:
Clutch adjustment, belt replacement, gearbox internal component service.
Electrical Diagnostics:
Wiring harness checks, component testing, fault code interpretation (if applicable).
Brake Service:
Bleeding procedure, pad replacement, caliper overhaul.
Suspension Repair:
Shock absorber replacement, bushing service, alignment checks.
Special Tools:
Identification and usage of special tools required for specific repair procedures.
Depth:
Comprehensive, covering everything from basic owner maintenance to complete engine and transmission rebuilds. Suitable for professional technicians and advanced DIY mechanics.
File Type:
PDF (Portable Document Format)
Searchability:
Likely contains searchable text for key terms and component names, depending on the OCR quality of the original scan.
Printability:
Designed for printing specific sections or the entire manual for workshop use.
Interactivity:
Hyperlinked table of contents and section navigation (common in quality PDF manuals).
Scan Resolution:
Expected to be high enough to read text and view diagrams clearly. Resolution details are typically not provided unless specified by the seller.
Binding:
N/A (Digital PDF Download)
Paper Type:
N/A (Digital PDF Download)
Engine Type:
4-stroke, Single Cylinder
Displacement:
Approximately 375cc to 400cc (specific Arctic Cat designation may vary slightly, often cited as 375cc or 400cc).
Bore X Stroke:
Details typically found in manual: e.g., 85mm x 70mm (example values).
Cooling System:
Liquid-cooled
Valve Train:
SOHC (Single Overhead Cam), 4 valves per cylinder (likely).
Horsepower Estimate:
Typically in the range of 25-30 HP. Exact figure often varies by measurement standard and region.
Torque Estimate:
Torque figures are generally not as widely published for ATVs as HP. The manual will provide specifications.
Fuel Delivery:
Carburetor (likely Mikuni VM34 or similar for this displacement).
Fuel Type:
Unleaded gasoline
Ignition System:
Electronic ignition (CDI).
Oil Type:
Specific motorcycle/ATV engine oil, e.g., SAE 10W-40, API SG or higher. Manual will specify exact API classification and viscosity.
Oil Capacity:
Approximately 1.7-2.0 liters with filter change. Manual is the definitive source.
Length:
Approx. 83-85 inches (211-216 cm). Exact specs in manual.
Width:
Approx. 46-48 inches (117-122 cm). Exact specs in manual.
Height:
Approx. 48-50 inches (122-127 cm). Exact specs in manual.
Dry Weight:
Approx. 600-620 lbs (272-281 kg). Exact specs in manual.
Ground Clearance:
Approx. 9-11 inches (22.9-27.9 cm). Exact specs in manual.
Front Rack Capacity:
Typically around 50 lbs (22.7 kg).
Rear Rack Capacity:
Typically around 100 lbs (45.4 kg).
Wheelbase:
Approx. 50-52 inches (127-132 cm). Exact specs in manual.
Tire Size Front:
Typically 25x8-12.
Tire Size Rear:
Typically 25x10-12.
Wheel Bolt Pattern:
Commonly 4x110mm for Arctic Cat ATVs of this era. Manual will confirm.
Safety Ratings:
ATVs are not subject to the same formal crash testing ratings as passenger cars. Safety is primarily managed through design and rider education.
Active Safety Features:
Engine braking (via CVT), 4WD system for traction, reliable braking system.
Passive Safety Features:
Handlebar guards, integrated floorboards, throttle limiter (for beginners).
Rider Safety Gear:
Helmet, eye protection, gloves, sturdy footwear, long sleeves and pants are strongly recommended and often mandatory by law/trail regulations. The manual will likely emphasize safety precautions.
Oil Change Interval:
Typically every 100 hours or annually. Manual will confirm the most critical interval.
Air Filter Cleaning:
Recommended every 20-30 hours of operation or as needed based on conditions. Manual provides specific cleaning and replacement guidance.
Spark Plug Replacement:
Typically every 100-200 hours or annually. Manual will provide the correct spark plug type and gap.
Cv Belt Inspection:
Inspect every 20-30 hours, replace as needed. Belt wear and damage can lead to poor performance and potential failure.
Valve Adjustment Interval:
Typically every 100-200 hours or every 1-2 years. Crucial for maintaining engine performance and longevity.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify exact type and grade.
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors. Typically a 50/50 mix with distilled water. Manual specifies type and capacity.
Common Wear Items:
CVT belt, ball joints, tie rod ends, wheel bearings, brake pads, and suspension bushings are common wear items on ATVs of this age and usage.
Potential Failures:
Overheating due to radiator blockage or coolant leaks, CVT belt slippage or breakage, carburetor issues if not properly maintained, electrical connector corrosion.
Engine Torque Specs:
Critical torque specifications for cylinder head bolts, main bearing caps, etc., will be detailed in the manual.
